View Full Version : Cold wx starting quirks
Jim Rosinski
December 23rd 04, 04:44 AM
Usually the carbureted Lycoming O-320 in my Skyhawk is easy to start.
But when it gets cold (below freezing), often the first crank yields
nothing. Not even a hint of a kick regardless of how long the starter
is engaged. Doesn't matter how many shots of prime are in there either
(in cold weather I normally use 3 or 4). The "trick" I've found that
works is to wait 5-10 seconds after disengaging the starter, NO
additional priming, then engage the starter. Usually starts in two or
three blades. In the rare instances that the engine still isn't
started at this point, I'll add a couple more shots of prime and try
the same sequence again.
Be darned if I know why this (waiting between cranks) works, but it
does. If anyone knows why or even has a theory, I'd love to hear it.
Jim Rosinski
G.R. Patterson III
December 23rd 04, 05:14 AM
Jim Rosinski wrote:
>
> Be darned if I know why this (waiting between cranks) works, but it
> does. If anyone knows why or even has a theory, I'd love to hear it.
> Jim Rosinski
You're hitting the primer before cranking? That loads the induction system with
raw gas, basically flooding the engine. When you wait a bit, some of that gas
vaporizes and the engine starts more easily.
Try this. Pull the primer back but don't prime the engine. Hit the starter and
while the starter is turning the engine, give it three shots of primer. On real
cold days, it may take four. That gets my O-320 going every time.
George Patterson
The desire for safety stands against every great and noble enterprise.
Jim Rosinski
December 23rd 04, 06:14 AM
G.R. Patterson III wrote:
>> Be darned if I know why this (waiting between cranks) works, but it
>> does. If anyone knows why or even has a theory, I'd love to hear
it.
>
> You're hitting the primer before cranking? That loads the induction
system with
> raw gas, basically flooding the engine. When you wait a bit, some of
that gas
> vaporizes and the engine starts more easily.
Yup that's the technique I've used, and matches the POH instructions.
Are you saying the primer can't do its job (atomizing the fuel) unless
you're cranking while priming? Is priming without cranking the same as
pumping the throttle?
> Try this. Pull the primer back but don't prime the engine. Hit the
starter and
> while the starter is turning the engine, give it three shots of
primer. On real
> cold days, it may take four. That gets my O-320 going every time.
OK I'll try that and see if it helps (e.g. by giving a first-crank
start). Though the primer goes pretty hard and it'll take quite a few
blades to get 4 shots in there while cranking. What I have tried in
the past that didn't help is priming while cranking AFTER the first
failed crank. But if you're right and the engine is already flooded
from the first prime, it would make sense that additional priming
wouldn't help.
Jim Rosinski
Bob Fry
December 23rd 04, 06:18 AM
"G.R. Patterson III" > writes:
> The desire for safety stands against every great and noble enterprise.
Gaius Cornelius Tacitus, Roman senator and historian.
Ain't that the truth. Those old Romans knew the score. I just got
zapped with some lawyerly timidity this week at work which is putting
a cramp on developing a world-class estuary model.
Ben Jackson
December 23rd 04, 07:09 AM
In article >,
G.R. Patterson III > wrote:
>
>You're hitting the primer before cranking? That loads the induction system with
>raw gas, basically flooding the engine. When you wait a bit, some of that gas
>vaporizes and the engine starts more easily.
I noticed that some time after I got my Comanche I had trouble starting
it. I finally realized that I had just gotten too fast at the start
procedure after doing it so many times. In particular the IO-540 seems
to benefit from at least a 2-3 second count with the fuel pump on after
you go to idle cutoff and a few seconds for the fuel to evaporate after
priming. The "symptoms" of doing the procedure too fast were basically
like the original poster described -- nothing doing on the first crank.
--
Ben Jackson
>
http://www.ben.com/
Denny
December 23rd 04, 12:38 PM
Us old farts know that the best cold wx start procedure for reluctant
engines is to prime it, verify that the mags are off, verify brakes or
chocks on, verify throttle closed, get out and pull the prop through
the magic number of blades -your choice but 6 blades works for most
folks - pull it through with a snap whipping your hands back and clear
each time as though you were starting it, just in case it fires... By
now the gas is well vaporized and sucked through out the induction
system... Get back in, mags on, half inch of throttle, and crank it...
This procedure will save the battery, save the starter, save the ring
gear, and save on four letter words...
Of course, one can also overhaul the mags with special attention to
bringing the impulse spring up to snuff, new plug harness, new plugs,
an RG battery for brisk cranking and experiment so that you know the
optimum number of primer strokes, and not have to get back out in the
cold (my choice being an old fart)
Cheers ... Denny
Maule Driver
December 23rd 04, 01:41 PM
That's exactly the procedure I was taught when flying out of Pgh's AGC.
Brings back memories.
My experience is that each of these engines and engine installation configs
can be a bit different relative to cold temp starts. The POH doesn't always
have it. Not losing the battery charge is its own reward.
"G.R. Patterson III" > wrote in message
...
>
> You're hitting the primer before cranking? That loads the induction system
with
> raw gas, basically flooding the engine. When you wait a bit, some of that
gas
> vaporizes and the engine starts more easily.
>
> Try this. Pull the primer back but don't prime the engine. Hit the starter
and
> while the starter is turning the engine, give it three shots of primer. On
real
> cold days, it may take four. That gets my O-320 going every time.
>
> George Patterson
> The desire for safety stands against every great and noble
enterprise.
G.R. Patterson III
December 23rd 04, 05:16 PM
Jim Rosinski wrote:
>
> Are you saying the primer can't do its job (atomizing the fuel) unless
> you're cranking while priming?
Yep.
> Is priming without cranking the same as
> pumping the throttle?
Sort of, but there are differences. Pumping the throttle squirts a jet of gas
into the carburettor. The primer ports are located further into the manifold. In
my engine, I have two and they are located immediately before two of the
cylinders. Priming while cranking causes the gas to be drawn into those
cylinders. Priming before cranking allows it to run down into the manifold under
the engine.
My plane is a tailwheel aircraft, and the carb is behind the engine, so pumping
the throttle basically puts a pool of gas into the manifold behind and below the
engine. Doesn't work for a cold start for me -- might for you.
George Patterson
The desire for safety stands against every great and noble enterprise.
nrp
December 23rd 04, 08:38 PM
Gad, you guys use a lot of prime and throttle! I'd be afraid a
backfire would wreck the intake air filter. This is what I do:
First bow to the East and say two Hail Marys. Every aircraft is
different.
A trick I've learned (using mostly autofuel in a 172M) is to shut off
the fuel before shutdowns to empty the carb bowl - at least if it is
going to be sitting for a few days or more. Fresh fuel really helps
post-start running.
Be aware though that if the fuel shutoff isn't total, it will present a
treacheous safety problem if you somehow forget to turn the fuel on
again after a restart. It may, for example leak enough to allow
startup, taxi, and maybe even runup, but not support a takeoff. A
variation of this happened to me once with ice crystals in the
gascolator.
In a Minnesota/Wisconsin winter, I use 1 full prime preshot & hand prop
4 or preferably more blades before rolling out. I do the hand propping
with the mixture rich and the throttle completely closed. This helps
flash/vaporize the gas in the intake manifold due to the reduced
manifold pressure and the high air velocity across the idle port on the
throttle plate. Admittedly the engine may fire if some reason, the
mags don't ground out with the ignition switch. I don't have any
answer except to check for hot mags before shutting down earlier, and
to always be prepared for a hot prop.
Then I do a half shot prime during cranking and it gets me an immediate
lightup in one or two blades on my 172M. The second half of the prime
might be needed after a few seconds of running. Again, rank on a
nearly closed throttle (maybe 1/8 inch?) to help any fuel to flash in
the intake manifold. Three hands help.....
Adding taxi power for the first several minutes after starting with
autofuel causes a slug of fuel that has pooled in the manifold to go
thru the engine. When the engine is warm this won't happen.
Semi synthetic oil really helps. Any A/C with summer weight oil MUST
be preheated to get the oil viscosity within a safe operating range
before starting. Oil preheat on Lycomings, with the high camshaft
location, is really necessary. Even with the right oil, I get an oil
pump cavitation noise below about 32 deg F that tells me I'm pushing my
luck. Yes, the engine will start, but I suspect the post-start
lubrication is otherwise marginal, or worse, especially if it has been
sitting for a few days. Newer engines probably need preheat more than
old tired ones.
Take your time in taxi. The oil will be surprisingly slow to warm up
since the lub system of most engines has relatively little access to
the heat of the engine when the oil is cold and just blowing over the
relief valve. I know the manufacturers suggest otherwise, but they get
to sell rather than have to buy the repair parts.
Steven Barnes
December 24th 04, 12:00 AM
Our '65 Cherokee seems to like 2 or 3 shots of prime before cranking, with
the primer left out during cranking. When the engine catches, slowly put the
prime in. I've tried variations with the above yielding the least cranking.
We do have Tanis heater and are hangered in a "heated" (read at least above
freezing...) community hanger.
We're hoping to fly the club's 182 to Indiana Christmas day & back the next.
Not sure, as cold as it is here. That 182 is hard starting cold. Yet to find
a good technique for that animal...
"G.R. Patterson III" > wrote in message
...
>
>
> Jim Rosinski wrote:
> >
> > Be darned if I know why this (waiting between cranks) works, but it
> > does. If anyone knows why or even has a theory, I'd love to hear it.
> > Jim Rosinski
>
> You're hitting the primer before cranking? That loads the induction system
with
> raw gas, basically flooding the engine. When you wait a bit, some of that
gas
> vaporizes and the engine starts more easily.
>
> Try this. Pull the primer back but don't prime the engine. Hit the starter
and
> while the starter is turning the engine, give it three shots of primer. On
real
> cold days, it may take four. That gets my O-320 going every time.
>
> George Patterson
> The desire for safety stands against every great and noble
enterprise.
Roy Smith
December 24th 04, 12:14 AM
In article >,
"Steven Barnes" > wrote:
> Our '65 Cherokee seems to like 2 or 3 shots of prime before cranking, with
> the primer left out during cranking. When the engine catches, slowly put the
> prime in. I've tried variations with the above yielding the least cranking.
> We do have Tanis heater and are hangered in a "heated" (read at least above
> freezing...) community hanger.
My experience with starting non-injected Cherokees is that you do best
to pump the throttle while cranking instead of worry too much about
priming.
zatatime
December 24th 04, 12:20 AM
On Fri, 24 Dec 2004 00:00:47 GMT, "Steven Barnes"
> wrote:
>We're hoping to fly the club's 182 to Indiana Christmas day & back the next.
>Not sure, as cold as it is here. That 182 is hard starting cold. Yet to find
>a good technique for that animal...
WIth the bigger engine you might want to try 4 full shots of prime.
Wait a few seconds, and try to fire her up.
HTH.
z
Hankal
December 24th 04, 01:12 AM
>Not sure, as cold as it is here. That 182 is hard starting cold. Yet to find
>a good technique for that animal...
>
My Cessna 172 has the 180 hp
When it is cold here in Florida 40 degrees
I prime once then do my preflight. 3 shots on the throttle and she fires right
up.
Hank
tony roberts
December 24th 04, 04:38 AM
Hi Jim
There is one thing about this thread that puzzles me.
you are getting lots of advice on how to start an engine in below zero
temperatures. But nobody has suggested that you preheat the engine.
I would never attempt to start my 0300D engine, below zero, if it wasn't
preheated first. Look up cold starts and engine wear on google for more.
Tony
--
Tony Roberts
PP-ASEL
VFR OTT
Night
Cessna 172H C-GICE
In article . com>,
"Jim Rosinski" > wrote:
> Usually the carbureted Lycoming O-320 in my Skyhawk is easy to start.
> But when it gets cold (below freezing), often the first crank yields
> nothing. Not even a hint of a kick regardless of how long the starter
> is engaged. Doesn't matter how many shots of prime are in there either
> (in cold weather I normally use 3 or 4). The "trick" I've found that
> works is to wait 5-10 seconds after disengaging the starter, NO
> additional priming, then engage the starter. Usually starts in two or
> three blades. In the rare instances that the engine still isn't
> started at this point, I'll add a couple more shots of prime and try
> the same sequence again.
>
> Be darned if I know why this (waiting between cranks) works, but it
> does. If anyone knows why or even has a theory, I'd love to hear it.
> Jim Rosinski
nrp
December 24th 04, 05:42 AM
I use 32 degrees F as a preheat-needed criteria on my 172M. Higher if
it has been sitting for several or more days. It might be conservative
but the engine service since new has been outstanding.
C Kingsbury
December 24th 04, 04:05 PM
"tony roberts" > wrote in message
news:nospam-31132B.20394023122004@shawnews...
> Hi Jim
>
> There is one thing about this thread that puzzles me.
> you are getting lots of advice on how to start an engine in below zero
> temperatures. But nobody has suggested that you preheat the engine.
> I would never attempt to start my 0300D engine, below zero, if it wasn't
> preheated first. Look up cold starts and engine wear on google for more.
>
I think the pre-heat is kind of implicit below zero. Still, unless you
really warm the engine up (hard to do in less than an hour) most planes I've
flown are still kinda cranky to start. My 172N has always been pretty good
though- four shots of prime and hit the switch and it will almost always
start after a few blades, pre-heated or not, and it has almost 1900 on the
tach.
Jim Rosinski
December 24th 04, 09:26 PM
C Kingsbury wrote:
> I think the pre-heat is kind of implicit below zero. Still, unless
> you really warm the engine up (hard to do in less than an hour) most
> planes I've flown are still kinda cranky to start.
Yes, for the purposes of this discussion I assumed preheat is implicit
below about 0 or -5 deg C. Though I don't always have the patience for
an hour or more of preheat time. Thanks to all who posted--I've
learned lots in this cold-starting 101 lesson.
BTW, I've got a great device for preheating. A $20 electric heater
with fan I bought at Kmart that fits beautifully beteween the nose
strut and bottom cowling of my Skyhawk. Nice to find some things in
aviation that can be done cheaply.
Jim Rosinski
Andrew Gideon
December 27th 04, 04:58 PM
Jim Rosinski wrote:
> BTW, I've got a great device for preheating. A $20 electric heater
> with fan I bought at Kmart that fits beautifully beteween the nose
> strut and bottom cowling of my Skyhawk. Nice to find some things in
> aviation that can be done cheaply.
Could you be more specific about where you place this during use?
Thanks...
- Andrew
Jim Rosinski
December 28th 04, 07:18 PM
Andrew Gideon wrote:
> > BTW, I've got a great device for preheating. A $20 electric heater
> > with fan I bought at Kmart that fits beautifully beteween the nose
> > strut and bottom cowling of my Skyhawk. Nice to find some things
> > in aviation that can be done cheaply.
>
> Could you be more specific about where you place this during use?
Sure, here are a couple of photos of it:
http://www.burningserver.net/rosinski/airplane/index.html#HEATER
You can click on each picture to expand it.
Turned out to be just blind luck that it fit beneath the cowling so
well. I actually owned the heater before I bought the airplane.
Jim Rosinski
zatatime
December 28th 04, 08:34 PM
On 28 Dec 2004 11:18:30 -0800, "Jim Rosinski" >
wrote:
>Andrew Gideon wrote:
>
>> > BTW, I've got a great device for preheating. A $20 electric heater
>> > with fan I bought at Kmart that fits beautifully beteween the nose
>> > strut and bottom cowling of my Skyhawk. Nice to find some things
>> > in aviation that can be done cheaply.
>>
>> Could you be more specific about where you place this during use?
>
>Sure, here are a couple of photos of it:
>http://www.burningserver.net/rosinski/airplane/index.html#HEATER
>
>You can click on each picture to expand it.
>
>Turned out to be just blind luck that it fit beneath the cowling so
>well. I actually owned the heater before I bought the airplane.
>Jim Rosinski
Thanks for the pics. It's been a long time since I've seen Longmont.
Question: What's with the extra long exhaust pipe on your bird?
z
December 28th 04, 10:53 PM
zatatime wrote:
>
> Question: What's with the extra long exhaust pipe on your bird?
>
It looks like a PowerFlow tuned exhaust. See :
http://www.powerflowsystems.com/
John Galban=====>N4BQ (PA28-180)
Jim Rosinski
December 28th 04, 11:03 PM
zatatime wrote:
> >Sure, here are a couple of photos of it:
> >http://www.burningserver.net/rosinski/airplane/index.html#HEATER
>
> Question: What's with the extra long exhaust pipe on your bird?
It's a "Powerflow exhaust" (tuned exhaust) I had put in about 4 years
ago. The big part of the extended tube shown in the picture is actually
the muffler.
I forget the company's name, but I think they're out of Florida. They
advertise up to 23 extra horsepower. I'd say I'm getting at least 10 on
top of the 160 sea level horses the engine's rated at. Very noticeable,
and welcome when flying in the local mountains, some of which exceed
14,000 feet.
Not a cheap add-on at almost $3K, but worth it IMHO. It's a real PIA to
take apart at annual time though.
Jim Rosinski
Dave Butler
December 29th 04, 02:09 PM
[use caution for thread drift]
Jim Rosinski wrote:
> I forget the company's name, but I think they're out of Florida. They
> advertise up to 23 extra horsepower. I'd say I'm getting at least 10 on
> top of the 160 sea level horses the engine's rated at. Very noticeable,
> and welcome when flying in the local mountains, some of which exceed
> 14,000 feet.
Don't konw, but I wonder. Doesn't that 160 hp rating come from the engine (not
airframe) manufacturer and doesn't it represent the maximum hp output in ideal
conditions?
Then, after the engine is rated by the engine manufacturer, the airframe
manufacturer decides what kind of exhaust system, etc it will have, and the
choice will determine how close the engine-in-the-airframe will come to
producing the theoretical power advertised by the engine manufacturer?
So would it be more accurate to say that with the modified exhaust, you might be
closer to actually producing the advertised 160 hp, rather than saying the power
is greater than 160 hp?
Notice each sentence above ends with a '?'. I'm not saying anyone is wrong, just
wondering how this horsepower rating game works, given that both the engine mfr
and the airframe mfr are making design decisions that probably affect the actual
power produced.
Dave
Jim Rosinski
December 29th 04, 08:06 PM
Dave Butler wrote:
> > I'd say I'm getting at least 10 on
> > top of the 160 sea level horses the engine's rated at.
> So would it be more accurate to say that with the modified exhaust,
> you might be closer to actually producing the advertised 160 hp,
> rather than saying the power is greater than 160 hp?
Your description is probably more accurate than mine was. Aviation
Consumer did an excellent review of the Powerflow system in their May,
1999 edition. Here's a snippet from their analysis:
"When aircraft engines are certified by the factory to their claimed
horsepower, the tests are normally done in a dyno chamber with what's
called a 'neutral' exhaust. These are essentially straight pipes that
extend the exhaust manifold only far enough to direct heat away from
the engine during testing. Neutral exhaust systems aren't perfect, from
a volumetric efficiency standpoint, but for certification purposes, no
one cares."
My interpretation of this is that it might actually be possible to get
more than rated horsepower. Specifically, if the "tuned" system does a
better job than straight pipes. How likely is this? Dunno.
Jim Rosinski
kage
December 29th 04, 08:12 PM
It's an STC, so it's FAA approved. Whatever the power.
Karl
"Dave Butler" > wrote in message
news:1104329653.980269@sj-nntpcache-3...
> [use caution for thread drift]
>
> Jim Rosinski wrote:
>
>> I forget the company's name, but I think they're out of Florida. They
>> advertise up to 23 extra horsepower. I'd say I'm getting at least 10 on
>> top of the 160 sea level horses the engine's rated at. Very noticeable,
>> and welcome when flying in the local mountains, some of which exceed
>> 14,000 feet.
>
> Don't konw, but I wonder. Doesn't that 160 hp rating come from the engine
> (not airframe) manufacturer and doesn't it represent the maximum hp output
> in ideal conditions?
>
> Then, after the engine is rated by the engine manufacturer, the airframe
> manufacturer decides what kind of exhaust system, etc it will have, and
> the choice will determine how close the engine-in-the-airframe will come
> to producing the theoretical power advertised by the engine manufacturer?
>
> So would it be more accurate to say that with the modified exhaust, you
> might be closer to actually producing the advertised 160 hp, rather than
> saying the power is greater than 160 hp?
>
> Notice each sentence above ends with a '?'. I'm not saying anyone is
> wrong, just wondering how this horsepower rating game works, given that
> both the engine mfr and the airframe mfr are making design decisions that
> probably affect the actual power produced.
>
> Dave
December 29th 04, 08:35 PM
Jim Rosinski wrote:
>
> My interpretation of this is that it might actually be possible to
get
> more than rated horsepower. Specifically, if the "tuned" system does
a
> better job than straight pipes. How likely is this? Dunno.
>
Not very likely. The tuned system is making up for huge
inefficiencies in the factory exhaust system. The straight stacks used
for testing are pretty close to ideal. The tuned pipes are designed
to reduce backpressure by having the exhaust pulse from one cylinder
lower the pipe pressure as the next cylinder opens it's exhaust valve.
With short stacks, backpressure is not much of a factor.
In order for a Powerflow to show gains in horsepower, you need to
start with a restrictive exhaust system. For example, they showed
excellent progress with the exhaust system that was fitted to the early
Cherokees. When they were developing a system for the later model
Cherokee 180s, they found that the factory system was pretty good
already and that they couldn't really improve performance significantly
by installing their tuned system.
John Galban=====>N4BQ (PA28-180)
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