"Scott" wrote in message
...
If I cut Lexan on a bandsaw, what is the best way to sand out the cut
marks
along the cut line? Sand paper? File? I want to make a new windshield
and
the cut edge will be the top of the windshield (open cockpit).


--
Scott
http://corbenflyer.tripod.com/
Building RV-4
Gotta Fly or Gonna Die

Make a template out of medium density fiberboard. sanded to the exact size
you want the windshield to be, then cut the windshield a hair larger than
the template. Use a pattern tracing bit in a router (ball bearing),
variable speed, if possible, run at a fairly slow speed.

If it is a long straight line, a jointer works great. Try it on a scrap.
You will be impressed.
--
Jim in NC


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