"Morgans"  wrote in message 
...
 "Rob Turk"  wrote
 That would get me back to the starting situation; What do I use to seal 
 the bushing, considering nothing seems to stick to polyethylene..
 I think part of the problem here, is that everyone does not know exactly 
 what you are working with, such as:
 Is the location of the fitting in the tank built up at all, or is it like 
 someone just punched a hole in the tank in a random location, and stuck 
 the fitting in?
 Can you give us a part number, or picture on a site, or at least a 
 description of the type of fitting that is penetrating the tank that you 
 are presently using, that is not working?
 -- 
 Jim in NC
Here's a link to a Kitfox builders site. It's not my site, but it has good 
pictures of the exact same header tank itself:
http://www.scoobysworkshop.com/2005p...tors_small.jpg
http://www.scoobysworkshop.com/2005p...Done_small.jpg
There's no real build up, but the tank has thick enough walls to allow a bit 
of thread. There's no openings to allow nuts to go in, meaning that viton 
ring approach is practically rules out. The guy that made the pictures has 
used some kind of kit or glue to bond the brass inserts into the tank, and 
it's this kit that eventually  gives way and develops leaks. We got the tank 
from a previous owner who was honest enough to tell us about the problem 
beforehand and we're trying to solve this in a reliable way.
Rob
Rob