View Single Post
  #6  
Old March 31st 16, 12:34 AM posted to rec.aviation.soaring
Andy Blackburn[_3_]
external usenet poster
 
Posts: 608
Default Shameless update from Dale Kramer

I am hesitant to reply, because you make it so not fun, but here goes. I combined your last two posts to make it easier.

I don't think you are an aeronautical engineer either by education (I am times 2 and Dale is by 3/4 of a degree) or by practice (Dale certainly is - he sold a bunch of the LSA he designed). We can quibble about what is or isn't adequate qualification for this sort of contraption. You have a science/engineering background so that will get you some ways, but aircraft design has a bit of art in it - especially for something like what Dale is trying. No one can say for sure how well it will work - which is why a scale model seems prudent. The design is unusual, based on some of the new, large brushless electric motors that are available now so it's an interesting use of evolving technologies.

On Tuesday, March 22, 2016 at 8:20:12 PM UTC-7, 2G wrote:
On Tuesday, March 22, 2016 at 4:02:40 AM UTC-7, DaleKramer wrote:
Looks like this is the kind of project that gets funded nowadays on Kickstarter, the world will be such a better place

https://www.kickstarter.com/projects...?ref=discovery


I will apologize for using the word "stinking" - I will let your attitude speak for itself.

That said, this design is problematic. For example, you list the battery weight at 25 lb. I calculate that you will need about 100 lbs of battery (batteries cannot be discharged 100% and expect any decent lifetime). And that ONLY allows by your statement, 3-4 min of hovering. This is totally inadequate for any landing I would dare attempt. This means you will need MUCH more battery capacity than you allowed for, but I will stick to this time for the rest of the analysis.


Fine -

Using freely available references, I calculated the ideal power to hover at sea level (not climb, mind you) at 131 hp with a MTOW of 1175 lb. Using a 0.75 FOM this increases to 175 hp. At a 10,000 ft density altitude this becomes 158 and 211 hp, respectively. Clearly your design is severely under powered. It gets worse when you want to climb and be able to transition from hovering to forward flight, when some of the electric motors will have to be shut down. These same references state that VTOL aircraft have a horsepower loading of less than 2: you are more than double this.


Be careful about translating between thrust and horsepower for a mix of gas-piston and brushless DC motors. They have very different characteristics and I don't believe Dale quoted HP on the electrics. Their output doesn't vary with altitude since the aren't aspirated.


I am not confused about fore and aft. The pilot is faced forward in forward flight; his position must change to an aft facing position AND rotate 90 degrees. That amounts to 2 rotations on 2 axes of 90 and 180 degrees. When, exactly does this occur, while travelling forward in level flight or while hovering? I would assume hovering because of the extreme air blast and speed brake effect. While hovering the pilot WILL be exposed to the full thrust of the main motor. The thought of attempting such a maneuver scares the hell out of me! The potential of vertigo is not just huge - it is virtually certain. Another point that went unanswered.


Look at the picture again - as the airplane pitches up 90 degrees to go into hover the pilot's seated position rotates the opposite direction, pitching his legs down 90 degrees through the bottom of the fuselage. In essence the pilot's pitch attitude remains unchanged relative to Earth frame of reference as the aircraft pitches up around him.


Andy makes excellent points about the counter-rotation and stability issues. As currently envisioned, the main motor cannot be operated at full power because the electric motors would not stabilize its torque. This problem is exacerbated when the aircraft tries to transition to horizontal flight when half the electric motors would have to be shut down. Combine an electric motor failure and you have a real problem. Notice that Dale never answered my question about thrust vectoring.


Static versus dynamic tourque. You'll get some from the friction in the propulsion system and more from dynamic application of power. Dale mentioned that canting the electric motors counteracts static torque and if they are canted properly you will get some counter-torque as you apply thrust to the all engines in unison. I can't tell you how much canting of the thrust vector is enough. Presumably there is an optimum angle and it will affect how you apply power across all propulsion systems. It's impossible for me to say whether this will represent a serious control or performance restriction.

Electric motor failure is a concern, but with 4-6 operating at least you have some redundancy since you can't autorotate.

Fly by wire? You have just become a million dollar aircraft! This is completely unrealistic. You REALLY need to consult with engineers who have ACTUALLY designed fly by wire aircraft.


My helicopter drone is fly by wire - it really depends on what you mean by fly by wire. I doubt Dale meant electronically controlled hydraulic actuators on the aerodynamic control surfaces, which would add to cost and weight. I suspect he meant engine controls, which is not a big deal since electric motors are by definition electronically controlled.

Qualifications are not important? Since the hell when? Building conventional aircraft from who knows what designs is NOT a representation of qualifications. I am approaching this whole project from the viewpoint of an unsophisticated investor; I don't particularly care what Dale does with his own money. BTW, there WERE NO aeronautical engineering schools at the time of the Wright Brothers; they invented it (they also used their OWN money!)

Dale is plenty experienced - asking for his sheepskin is a bit much. It's not like he's hiding anything. He's been transparent about his background and experience. People need not invest if senior year in college is more important to them than having designed and flown hundreds of examples of an aircraft.

Has NO ONE come forward to challenge my calculations? It has been 3 days and the only rebuttal had something weird to do about having dinner of molds.

Okay, I DID leave something out, and I admit it. I forgot to mention that horsepower from carbureted engines falls off with altitude, so that 100 hp engine will only produce 70 hp at a 10,000 ft DENSITY altitude.

Okay. Maybe get it working at sea level first. Guys in Telluride may have to wait.

Here is another factoid that you will find if you bother to check my calculations: power required is INVERSELY proportional to the square root of disk area. This is simple physics, so there is NO avoiding it! Consequently, tail squatters require A LOT more horsepower. Dale's design will require nearly THREE TIMES more horsepower than an R22 simply because of the MUCH higher disk loading - that is WHY I made such a point of the HIGH disk loading.. I don't have ANY idea where Dale came up with the number of 1.3X thrust to weight, maybe it was in a dream. It seems like engineering analysis is, at best, an after thought. During my career as a design engineer I can assure you we thought of it otherwise.


I think you are confusing thrust and horsepower. 1.3 thrust to weight isn't a hot rod, but it ought to get off the ground and accelerate reasonably (about 0.3 G), or 10 ft/s/s.


Here is an interesting quote I dug up from the book by Ray Prouty (Dale, I assume that you ARE reading the reference books):

"Despite the trend for higher and higher disc loadings in the past 20 years, there does seem to be a practical upper limit. Values of more than about 10 pounds per square foot generate such high induced velocities under the rotor that it is difficult to operate from unprepared sites without filling the air full of flying sticks and stones to break one's bones. It also becomes increasingly difficult to obtain safe autorotational characteristics as disc loadings go up. These are two reasons why VTOL aircraft that depend on heavily loaded propellers for hovering have not yet become operational."

And Dale wants the pilot sitting out in the open to be pelted by those sticks and stones. Whatever...


It's already been conceded that higher disk loading is less efficient, but for a few minutes of flight, efficiency is not the main concern. As long as the electric motors and props, plus gas engine/prop can deliver enough thrust, the thing should fly. The main purpose of all these designs is to produce a VTOL aircraft that isn't limited the way conventional helicopters are with regard to cruise speed (due to retreating blade stall). That generally means compromising on the efficiency of the vertical lift parts to optimize the whole contraption for cruise speed and efficiency. Dale's design seems like a decent effort at that.

Fire away.

9B