So since I began this string, let me tell you where it all ended - it is a good ending.
LXNAX (Toni) was very helpful. My Issues:
1. I think the Manuel is a little lite on problem solving.
2. I was lazy not reading and memorizing the Manuel.
3. The firmware update changed some settings (the PCAS got enabled, bad idea if you have a transponder) and the PCAS screen is NOT in the Manuel.
4. they use the term Password for a code that is more of a command.
5. it is unclear that there are more steps to complete the update.
My S80 is now working well and as advertised

- I am very happy. I updated at a time I should not have (before a contest), so really the frustration was my own doing.
I still get an Gear Warning - but that's fine - I check it again, so no problem - it is an OK reminder - maybe I will hook it up someday