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Old April 11th 09, 10:45 PM posted to rec.aviation.soaring
Robert Hart[_2_]
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Posts: 3
Default Grob 109 wing pins

Gilbert,

I am getting a 109B and would like to get photos of your rigging device.
Did you fabricate it yourself or have it made for you? I have looked at
the trolley and jack system and it seems overly complex and expensive.

Regards, Robert

At 00:18 25 March 2009, Gilbert Smith wrote:
Hello Rod,

I use a home-spun device which clamps to the wingtip just outboard of
the aileron. I have fitted two small wheels to this so that the wing
can be moved into position while vertical. When rigging you then have
to lift the tip with the device still fitted, go flat, and push it
home. A fold-down prop then supports the tip while I engage the main
and leading edge pins.

It also has an extension of about a foot out from the trailing edge to
help with the aft c of g at the tip. I rig and derig alone every day,
and the device has been in use for 25 years.

My attempt at a trolley and hydraulic jack was a failure because I
lost the "feel" required to locate the spar pin.

If you like I can email photos of both.

Regards,
"Gilbert"

Rod Swallow wrote:

Dear Gilbert

I am a Grob 109b owner in Australia. Currently I am trying to assemble

a
trolley to make wing folding easier as I want to be able to rig it on

my
own. Do you have any suggestions?
Thanking you

Rod Swallow



At 16:13 07 February 2009, Gilbert Smith wrote:
In the UK we replace them on the G109B at 3000 hours irrespective,
together with a few other mods which come up at that time. The new
pins have a better taper, handy if you rig frequently as I do, and are
replaceable without the major surgery reuired on the first occasion.
- Colin.

"Bob Jenneson" wrote:

Hi,
I am seeking advise on the replacement of the wing pins fitted in

the

end of the spars on Grob 109 and 109B.
This also applies to the Grob Twin Astir.

A brief history.
These pins are welded to a plate that is glassed into the wing spar

end

during manufacture. It was found out at a later time that some of

these

assemblies were prone to cracking around the welds and required
replacement
if found to be cracked.
In Australia we are required to "ultrasonic " test these pins

every
500
hours ( AD 370 )
If tested 'OK' we keep flying.
We now have two aircraft that have 3000 hours each ( Life extension

time
)
and no cracks found.

Do we need to change the pins?

This is serious and expensive surgery and I am seeking advise as to

how

other countries have dealt with this problem.
I understand that Australia in the only country that uses the

ultrasonic

test.

Grob are happy to supply the new pin assemblies, but is it really
necessary
if the old ones have a 3000 hour safe history.

Any help appreciated, Bob.