I'm about to start building the "furniture" for the hangar. After a lifetime of
building "manly" workbenches out of DF 4x4s milled to take 2x4 crossmembers, and
having the concomitant rot and deterioration of wood, I'm considering making the
framing out of 1¼ PVC Schedule 40 pipe and fittings. The problem is what to use
for the bench tops and shelving underneath.

So far, all my "heavy duty" workbenches have been made out of 3/4" plywood with
a 2" doubler plate along the front and back, and my electronic workbenches have
been either solid core or hollow core doors with an appropriate varnish or Deft
coating on them.

However, since I'm going to a new method of framing, I'd like thoughts on what
you have used as workbench/shelving materials. The benches will be about 2'
wide and 6' long. Yes, I know, solid moulded Teflon would be best, but quick
and cheap is high on the list of attributes I'm looking for.

Thoughts appreciated.

Jim
Jim Weir (A&P/IA, CFI, & other good alphabet soup)
VP Eng RST Pres. Cyberchapter EAA Tech. Counselor
http://www.rst-engr.com