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I would appreciate the experience of this group in helping with a
design issue. I am looking for a strong, light fuselage that is easy to fabricate for a 2 seater tandem biplane. Constraints: Easy means no complex activities for a newbie like me (i.e. welding complex structures). Available tools will work Al and wood, but not large quantities of steel. Option 1. Wood. Plenty of wood plans around, easy to build, but heavy (when you consider the plywood, stiffeners &c.) and I am not sure of the ultimate strength. Option 2. Aluminum tube. Aluminum tubing, riveted ... like the Murphy Renegade, Challenger. Light, string and easy to work, except ..... bending the tubes. Option 3. Hybrid A rectangular Aliminum tube 'cage' for a strong firewall-cockpit. Tail longerons made of wood for ease of manufacture. Question 1. How easy is it to bend 1" Al tube to form longerons? It looks like it would be much harder than with wood. Can it be done around wood fuselage jigs? Is getting a well aligned fuse going to be a pain? Question 2. How could I join wood longeron to Al tube? At first glance I could 'splice' by insering the wood into the tube to a sufficient depth and then drill & bolt ... and/or use Al gussets to clamp the wood outside the tube. Is gluing wood to Al an acceptable practice? I have read the Bingelis tomes, searched high and low for suitable techniques to no avail. I would appreciate any ideas / gotchas / "don't do it"s / experiences on the feasibility of the above, given the constraints stated. Many Thanks Steve |
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