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#1
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Hello
Was watching American Chopper this evening , I see things on that show that make me cringe but I do enjoy the antics of that family, they always refer to Pipe if they are building a frame out of Tubing etc. , this evening they were working on a dragster bike for NAPA and when it came time to paint the machine they said that powder coat couldn't be used because of the heat involved would ruin the 4130 tubing , seems like a lot of engine mounts and other A/C parts will have to be junked , would like to hear some thoughts on this concept , as an A/C welder it is of interest to me. Thanks Phil Lohiser EAA 12873 |
#2
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On Thu, 22 Mar 2007 23:29:15 -0400, "Phil" wrote:
Hello Was watching American Chopper this evening , I see things on that show that make me cringe but I do enjoy the antics of that family, they always refer to Pipe if they are building a frame out of Tubing etc. , this evening they were working on a dragster bike for NAPA and when it came time to paint the machine they said that powder coat couldn't be used because of the heat involved would ruin the 4130 tubing , seems like a lot of engine mounts and other A/C parts will have to be junked , would like to hear some thoughts on this concept , as an A/C welder it is of interest to me. Thanks Phil Lohiser EAA 12873 Powder coating won't hurt 4130, but is NOT RECOMMENDED for aircraft use because it can hide developing cracks.At least that's what I've been told. -- Posted via a free Usenet account from http://www.teranews.com |
#3
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![]() clare at snyder.on.ca schrieb im Newsbeitrag ... On Thu, 22 Mar 2007 23:29:15 -0400, "Phil" wrote: Hello Was watching American Chopper this evening , I see things on that show that make me cringe but I do enjoy the antics of that family, they always refer to Pipe if they are building a frame out of Tubing etc. , this evening they were working on a dragster bike for NAPA and when it came time to paint the machine they said that powder coat couldn't be used because of the heat involved would ruin the 4130 tubing , seems like a lot of engine mounts and other A/C parts will have to be junked , would like to hear some thoughts on this concept , as an A/C welder it is of interest to me. Thanks Phil Lohiser EAA 12873 Powder coating won't hurt 4130, but is NOT RECOMMENDED for aircraft use because it can hide developing cracks.At least that's what I've been told. tell that to Sonex Ltd |
#4
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clare at snyder.on.ca wrote:
On Thu, 22 Mar 2007 23:29:15 -0400, "Phil" wrote: Hello Was watching American Chopper this evening , I see things on that show that make me cringe but I do enjoy the antics of that family, they always refer to Pipe if they are building a frame out of Tubing etc. , this evening they were working on a dragster bike for NAPA and when it came time to paint the machine they said that powder coat couldn't be used because of the heat involved would ruin the 4130 tubing , seems like a lot of engine mounts and other A/C parts will have to be junked , would like to hear some thoughts on this concept , as an A/C welder it is of interest to me. Thanks Phil Lohiser EAA 12873 Powder coating won't hurt 4130, but is NOT RECOMMENDED for aircraft use because it can hide developing cracks.At least that's what I've been told. Bwhahaha!! Powder coating is done at what, 275 degree F? I gotten my airframe hotter than that by cussing at it when members wouldn't meet up properly. 4130 will see it as a pleasantly warm temperature, suitable for shorts and maybe a light sweater. Some people don't recommend powder coating because it may hide developing cracks. Others swear by it because it give better protection to keep cracks from ever forming. Truth is, if the only thing you have to identify developing cracks is a visual inspection, you're not going to have much luck. Use white powder coat, and linseed oil inside the tube. A hairline crack will seep the oil and make and ugly black mark. |
#5
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Ernest Christley wrote:
clare at snyder.on.ca wrote: On Thu, 22 Mar 2007 23:29:15 -0400, "Phil" wrote: Hello Was watching American Chopper this evening , I see things on that show that make me cringe but I do enjoy the antics of that family, they always refer to Pipe if they are building a frame out of Tubing etc. , this evening they were working on a dragster bike for NAPA and when it came time to paint the machine they said that powder coat couldn't be used because of the heat involved would ruin the 4130 tubing , seems like a lot of engine mounts and other A/C parts will have to be junked , would like to hear some thoughts on this concept , as an A/C welder it is of interest to me. Thanks Phil Lohiser EAA 12873 Powder coating won't hurt 4130, but is NOT RECOMMENDED for aircraft use because it can hide developing cracks.At least that's what I've been told. Bwhahaha!! Powder coating is done at what, 275 degree F? I gotten my airframe hotter than that by cussing at it when members wouldn't meet up properly. 4130 will see it as a pleasantly warm temperature, suitable for shorts and maybe a light sweater. Some people don't recommend powder coating because it may hide developing cracks. Others swear by it because it give better protection to keep cracks from ever forming. Truth is, if the only thing you have to identify developing cracks is a visual inspection, you're not going to have much luck. Use white powder coat, and linseed oil inside the tube. A hairline crack will seep the oil and make and ugly black mark. But if the hairline crack doesn't break the paint film the oil will still be contained. Besides the oil, weld a boss on a longeron tube end and install a tire valve and pressurize to 100 or so psi pressure during the annual. The pressure should be enough to make the paint film fail and cause leakdown. Find the leak by listening or water/soap. Llama helicopters charge the truss permanently with dry nitrogen and have a pressure gauge that is in view behind the cabin and can be checked on a DI. John |
#6
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![]() But if the hairline crack doesn't break the paint film the oil will still be contained. Besides the oil, weld a boss on a longeron tube end and install a tire valve and pressurize to 100 or so psi pressure during the annual. The pressure should be enough to make the paint film fail and cause leakdown. Find the leak by listening or water/soap. Llama helicopters charge the truss permanently with dry nitrogen and have a pressure gauge that is in view behind the cabin and can be checked on a DI. John Now that is an interesting way of doing it. Just check the pressure on preflight, and you'll know there aren't any cracks if it's still holding pressure. Plus, if charged with an inert gas such as nitrogen, helium, or argon, you also know there will not be any corrosion inside the tube. Don W. |
#7
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"Don W" wrote in message
. .. Now that is an interesting way of doing it. Just check the pressure on preflight, and you'll know there aren't any cracks if it's still holding pressure. Well . . . you will know that the gauge pointer hasn't moved. For fire extinguisher classes, I had a demo extinguisher which was cut open so's you could see the interior. The gauge still read in the green. Rich S. |
#8
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On Fri, 23 Mar 2007 12:40:12 -0400, "J.Kahn"
wrote: Ernest Christley wrote: clare at snyder.on.ca wrote: On Thu, 22 Mar 2007 23:29:15 -0400, "Phil" wrote: Hello Was watching American Chopper this evening , I see things on that show that make me cringe but I do enjoy the antics of that family, they always refer to Pipe if they are building a frame out of Tubing etc. , this evening they were working on a dragster bike for NAPA and when it came time to paint the machine they said that powder coat couldn't be used because of the heat involved would ruin the 4130 tubing , seems like a lot of engine mounts and other A/C parts will have to be junked , would like to hear some thoughts on this concept , as an A/C welder it is of interest to me. Thanks Phil Lohiser EAA 12873 Powder coating won't hurt 4130, but is NOT RECOMMENDED for aircraft use because it can hide developing cracks.At least that's what I've been told. Bwhahaha!! Powder coating is done at what, 275 degree F? I gotten my airframe hotter than that by cussing at it when members wouldn't meet up properly. 4130 will see it as a pleasantly warm temperature, suitable for shorts and maybe a light sweater. Some people don't recommend powder coating because it may hide developing cracks. Others swear by it because it give better protection to keep cracks from ever forming. Truth is, if the only thing you have to identify developing cracks is a visual inspection, you're not going to have much luck. Use white powder coat, and linseed oil inside the tube. A hairline crack will seep the oil and make and ugly black mark. But if the hairline crack doesn't break the paint film the oil will still be contained. Besides the oil, weld a boss on a longeron tube end and install a tire valve and pressurize to 100 or so psi pressure during the annual. The pressure should be enough to make the paint film fail and cause leakdown. Find the leak by listening or water/soap. Llama helicopters charge the truss permanently with dry nitrogen and have a pressure gauge that is in view behind the cabin and can be checked on a DI. John I find it very hard to believe that forces strong enough to crack 4130 wouldn't be strong enough to crack powder coating. I suspect the real reason for not powdercoating the chopper frame has a lot to do with filming schedules. |
#9
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![]() " jls" wrote Whatever the reason for the FAA hostility for powder coating, I have receive pma'd parts that were powdercoated, or "powercoated" as a member of my EAA chapter calls it. Cute g Although I have never had, or seen, an aircraft "powercoated" part crack, I have seen other powder coated steel parts crack, and the powdercoated crack remained hidden. I would not choose powdercoating for a finish for anything I built. Besides that, I can spray paints, myself, and can not so easily powdercoat anything. -- Jim in NC |
#10
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![]() "Drew Dalgleish" wrote in message [...] I find it very hard to believe that forces strong enough to crack 4130 wouldn't be strong enough to crack powder coating. I suspect the real reason for not powdercoating the chopper frame has a lot to do with filming schedules. Whatever the reason for the FAA hostility for powder coating, I have receive pma'd parts that were powdercoated, or "powercoated" as a member of my EAA chapter calls it. |
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