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On Aug 6, 10:25*am, raulb wrote:
I am sorryJJ. *I mis-read the posts. *I didn't realize you were selling these things until after I posted. *I thought I was thumbing my nose at someone else. I've been using JJ's tie-down kit with my ASW27 successfully. The ASW27 does not have otherwise any acceptable method for tie down which I know off. JJ's tie downs can go over the aileron or flaps without damaging them since the force is mostly all forward. I use them over the aileron/flap juncture. They are small enough to be carried easily in most gliders. I also carry JJ's wing tip detachable wheel, another great JJ product, for aeroretrieves from dirt strips without wing runner. Both kits can be carried easily in my 27 compartment. I recently landed at Minden and used the tie downs without wing stands. The wind was calm when I landed but started blowing at dawn and was gusting over 30 when I arrived at the airport. It even blew the wind sock away, but the tie downs held nicely with no harm to the wings. JJ's tie down kit passed the test :-) Both products are available from Williams Soaring Center: http://store.williamssoaring.com/Mer...tegory_Code=SP Ramy |
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On Sep 12, 2:13*pm, Ramy wrote:
On Aug 6, 10:25*am, raulb wrote: I am sorryJJ. *I mis-read the posts. *I didn't realize you were selling these things until after I posted. *I thought I was thumbing my nose at someone else. I've been using JJ's tie-down kit with my ASW27 successfully. The ASW27 does not have otherwise any acceptable method for tie down which I know off. JJ's tie downs can go over the aileron or flaps without damaging them since the force is mostly all forward. Ramy I thread nylon webbing around the divebrake pivot on the -27 (the steel tube that runs between the foreward and aft walls of the box about 1.5 inches down inside the divebrake box itself - not the tube that sticks up and holds the panels) then back down over the leading edge of the wing to whatever I'm tying to - no fabrication required. The same principle applies as for JJ's rig only more so since the webbing comes straight up out of the box, makes a 90-degree turn to follow the top surface of the wing to the leading edge and then straight down to the ground. The force on the divebrake pivot would be straight up if the tiedown comes under tension, but I think most of the force would be tranmitted to the top surface of the wing from surface fricton leaving the residual loads on the pivot relatively low. I also put wingstands under both wings so I am not sinching the dihedral out of my wings. I'm told the factory doesn't recommend tying to the divebrakes, but I suspect they were thinking about wrapping rope around the tubes that stick up when the brakes are deployed - pulling on those would put a lot of torque on the pivot. JJ's design looks good (thanks JJ!) as long as they are ensured of pulling the trailing edge forward along the chord - on a control surface I'd worry that it might deflect upward under tension and hurt something. 9B |
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The ideal location for the trailing edge cuff is over the trailing
edge of the wing at a location where no control surface is located, as in a standard class ship. On a 15 meter bird like the 27, the whole trailing edge is either flap or aileron. I have used the trailing edge cuff where the flap and aileron meet for years on my Nimbus-3 and LS-6 without causing any control surface damage. Any slight upward pressure is restrained in the flap and aileron push-rods which are loaded in tension as upward forces are trying to raise both control surfaces together. I would however, reconsider pulling upward on the spoiler push-rod which is quite strong in tension, but quite weak when bending loads are applied. JJ I'm told the factory doesn't recommend tying to the divebrakes, but I suspect they were thinking about wrapping rope around the tubes that stick up when the brakes are deployed - pulling on those would put a lot of torque on the pivot. JJ's design looks good (thanks JJ!) as long as they are ensured of pulling the trailing edge forward along the chord - on a control surface I'd worry that it might deflect upward under tension and hurt something. 9B |
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On Sep 14, 8:05*am, JJ Sinclair wrote:
The ideal location for the trailing edge cuff is over the trailing edge of the wing at a location where no control surface is located, as in a standard class ship. On a 15 meter bird like the 27, the whole trailing edge is either flap or aileron. I have used the trailing edge cuff where the flap and aileron meet for years on my Nimbus-3 and LS-6 without causing any control surface damage. Any slight upward pressure is restrained in the flap and aileron push-rods which are loaded in tension as upward forces are trying to raise both control surfaces together. *I would however, reconsider pulling upward on the spoiler push-rod which is quite strong in tension, but quite weak when bending loads are applied. JJ Hey JJ, I don't tie to the pushrod. I agree, it is is too long and not likely stong in bending load. Instead I thread the webbing around the 1.5- inch long T that is the bottom of the whole pivot for the divebrake. There is one inboard and one outboard on each divebrake - I tend to tie to the outboard one. They are essentially the bottom corners of the whole parallelogram that allows each divebrake to swing up out of the box. Since they run chordwise inside the box and are anchored fore and aft by 3/4" steel bearings set in carbon fiber next to the spar it would seem to me to be one of the more stout parts on the whole wing structure - certainly at least as strong as control surface hinges. But since I have not cut into my wing to see how it's really put together I can't be absolutely sure which is why I was asking around from people who maybe have seen inside a -27 wing. If it's still not totally clear which part I'm talking about I'll take a picture when I get home. I've never had a problem with doing it this way. On the other hand, I've never seen any tiedown actually rip off of the airplane even though I've seen some pretty sketchy methods - so lack of a catastrophe doesn't prove much. I guess you can get away with putting the JJ rig at the flap/divebrake intersection as long as there isn't a lot of play in the control circuit so everything stays snug and aligned. But here's a thought experiment - I cup the cuff over the trailing edge and lay the web across the top surface of the wing, then I squat in front of my glider and yank on the strap from a low angle as hard as I can to simulate a big wind gust trying to lift my glider up. Those -27 control surfaces seem so thin and delicate - it makes me nervous to think about it. But I don't glue gliders back together for a living so maybe I'm being too squeamish. 9B |
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On Sep 14, 5:11*pm, wrote:
On Sep 14, 8:05*am, JJ Sinclair wrote: The ideal location for the trailing edge cuff is over the trailing edge of the wing at a location where no control surface is located, as in a standard class ship. On a 15 meter bird like the 27, the whole trailing edge is either flap or aileron. I have used the trailing edge cuff where the flap and aileron meet for years on my Nimbus-3 and LS-6 without causing any control surface damage. Any slight upward pressure is restrained in the flap and aileron push-rods which are loaded in tension as upward forces are trying to raise both control surfaces together. *I would however, reconsider pulling upward on the spoiler push-rod which is quite strong in tension, but quite weak when bending loads are applied. JJ Hey JJ, I don't tie to the pushrod. I agree, it is is too long and not likely stong in bending load. *Instead I thread the webbing around the 1.5- inch long T that is the bottom of the whole pivot for the divebrake. There is one inboard and one outboard on each divebrake - I tend to tie to the outboard one. They are essentially the bottom corners of the whole parallelogram that allows each divebrake to swing up out of the box. Since they run chordwise inside the box and are anchored fore and aft by 3/4" steel bearings set in carbon fiber next to the spar it would seem to me to be one of the more stout parts on the whole wing structure - certainly at least as strong as control surface hinges. But since I have not cut into my wing to see how it's really put together I can't be absolutely sure which is why I was asking around from people who maybe have seen inside a -27 wing. If it's still not totally clear which part I'm talking about I'll take a picture when I get home. I've never had a problem with doing it this way. On the other hand, I've never seen any tiedown actually rip off of the airplane even though I've seen some pretty sketchy methods - so lack of a catastrophe doesn't prove much. Schleicher wisely recommends against using the spoilers as a tie-down location because you are applying high loads to a butt weld which is weak under side loads. The same loads will be present when using the short drive arm to attach a web strap, although admittedly not as high as attaching to the vertical arms. If you bend anthing in there, your spoilers won't close and lock completery.............guess how I know this to be true? The loads applied using the trailing edge cuff are 90% forward and 10% upward. As demonstrated by 20 years in use, the control hinges are plenty strong enough to withstand the forward load and the control mechanism is plenty strong enough to take the 10% upward load. The cuff is well padded and bent to an angle that grips the sides before the trailing edge seats fully. What we're talking about here is the lesser of two evils while still providing an acceptable solution to tying the ship down when necessary. JJ I guess you can get away with putting the JJ rig at the flap/divebrake intersection as long as there isn't a lot of play in the control circuit so everything stays snug and aligned. But here's a thought experiment - *I cup the cuff over the trailing edge and lay the web across the top surface of the wing, then I squat in front of my glider and yank on the strap from a low angle as hard as I can to simulate a big wind gust trying to lift my glider up. Those -27 control surfaces seem so thin and delicate - it makes me nervous to think about it. But I don't glue gliders back together for a living so maybe I'm being too squeamish. 9B |
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On Sep 15, 6:15*am, JJ Sinclair wrote:
On Sep 14, 5:11*pm, wrote: On Sep 14, 8:05*am, JJ Sinclair wrote: The ideal location for the trailing edge cuff is over the trailing edge of the wing at a location where no control surface is located, as in a standard class ship. On a 15 meter bird like the 27, the whole trailing edge is either flap or aileron. I have used the trailing edge cuff where the flap and aileron meet for years on my Nimbus-3 and LS-6 without causing any control surface damage. Any slight upward pressure is restrained in the flap and aileron push-rods which are loaded in tension as upward forces are trying to raise both control surfaces together. *I would however, reconsider pulling upward on the spoiler push-rod which is quite strong in tension, but quite weak when bending loads are applied. JJ Hey JJ, I don't tie to the pushrod. I agree, it is is too long and not likely stong in bending load. *Instead I thread the webbing around the 1.5- inch long T that is the bottom of the whole pivot for the divebrake. There is one inboard and one outboard on each divebrake - I tend to tie to the outboard one. They are essentially the bottom corners of the whole parallelogram that allows each divebrake to swing up out of the box. Since they run chordwise inside the box and are anchored fore and aft by 3/4" steel bearings set in carbon fiber next to the spar it would seem to me to be one of the more stout parts on the whole wing structure - certainly at least as strong as control surface hinges. But since I have not cut into my wing to see how it's really put together I can't be absolutely sure which is why I was asking around from people who maybe have seen inside a -27 wing. If it's still not totally clear which part I'm talking about I'll take a picture when I get home. I've never had a problem with doing it this way. On the other hand, I've never seen any tiedown actually rip off of the airplane even though I've seen some pretty sketchy methods - so lack of a catastrophe doesn't prove much. Schleicher wisely recommends against using the spoilers as a tie-down location because you are applying high loads to a butt weld which is weak under side loads. The same loads will be present when using the short drive arm to attach a web strap, although admittedly not as high as attaching to the vertical arms. If you bend anthing in there, your spoilers won't close and lock completery.............guess how I know this to be true? The loads applied using the trailing edge cuff are 90% forward and 10% upward. As demonstrated by 20 years in use, the control hinges are plenty strong enough to withstand the forward load and the control mechanism is plenty strong enough to take the 10% upward load. The cuff is well padded and bent to an angle that grips the sides before the trailing edge seats fully. What we're talking about here is the lesser of two evils while still providing an acceptable solution to tying the ship down when necessary. JJ I guess you can get away with putting the JJ rig at the flap/divebrake intersection as long as there isn't a lot of play in the control circuit so everything stays snug and aligned. But here's a thought experiment - *I cup the cuff over the trailing edge and lay the web across the top surface of the wing, then I squat in front of my glider and yank on the strap from a low angle as hard as I can to simulate a big wind gust trying to lift my glider up. Those -27 control surfaces seem so thin and delicate - it makes me nervous to think about it. But I don't glue gliders back together for a living so maybe I'm being too squeamish. 9B- Hide quoted text - - Show quoted text -- Hide quoted text - - Show quoted text - Thanks JJ - I'm going to take another look. I haven't seen a butt weld in that location, so now I have something to look for. 9B |
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On Sep 16, 5:45*am, wrote:
On Sep 15, 6:15*am, JJ Sinclair wrote: On Sep 14, 5:11*pm, wrote: On Sep 14, 8:05*am, JJ Sinclair wrote: The ideal location for the trailing edge cuff is over the trailing edge of the wing at a location where no control surface is located, as in a standard class ship. On a 15 meter bird like the 27, the whole trailing edge is either flap or aileron. I have used the trailing edge cuff where the flap and aileron meet for years on my Nimbus-3 and LS-6 without causing any control surface damage. Any slight upward pressure is restrained in the flap and aileron push-rods which are loaded in tension as upward forces are trying to raise both control surfaces together. *I would however, reconsider pulling upward on the spoiler push-rod which is quite strong in tension, but quite weak when bending loads are applied. JJ Hey JJ, I don't tie to the pushrod. I agree, it is is too long and not likely stong in bending load. *Instead I thread the webbing around the 1.5- inch long T that is the bottom of the whole pivot for the divebrake. There is one inboard and one outboard on each divebrake - I tend to tie to the outboard one. They are essentially the bottom corners of the whole parallelogram that allows each divebrake to swing up out of the box. Since they run chordwise inside the box and are anchored fore and aft by 3/4" steel bearings set in carbon fiber next to the spar it would seem to me to be one of the more stout parts on the whole wing structure - certainly at least as strong as control surface hinges. But since I have not cut into my wing to see how it's really put together I can't be absolutely sure which is why I was asking around from people who maybe have seen inside a -27 wing. If it's still not totally clear which part I'm talking about I'll take a picture when I get home. I've never had a problem with doing it this way. On the other hand, I've never seen any tiedown actually rip off of the airplane even though I've seen some pretty sketchy methods - so lack of a catastrophe doesn't prove much. Schleicher wisely recommends against using the spoilers as a tie-down location because you are applying high loads to a butt weld which is weak under side loads. The same loads will be present when using the short drive arm to attach a web strap, although admittedly not as high as attaching to the vertical arms. If you bend anthing in there, your spoilers won't close and lock completery.............guess how I know this to be true? The loads applied using the trailing edge cuff are 90% forward and 10% upward. As demonstrated by 20 years in use, the control hinges are plenty strong enough to withstand the forward load and the control mechanism is plenty strong enough to take the 10% upward load. The cuff is well padded and bent to an angle that grips the sides before the trailing edge seats fully. What we're talking about here is the lesser of two evils while still providing an acceptable solution to tying the ship down when necessary. JJ I guess you can get away with putting the JJ rig at the flap/divebrake intersection as long as there isn't a lot of play in the control circuit so everything stays snug and aligned. But here's a thought experiment - *I cup the cuff over the trailing edge and lay the web across the top surface of the wing, then I squat in front of my glider and yank on the strap from a low angle as hard as I can to simulate a big wind gust trying to lift my glider up. Those -27 control surfaces seem so thin and delicate - it makes me nervous to think about it. But I don't glue gliders back together for a living so maybe I'm being too squeamish. 9B- Hide quoted text - - Show quoted text -- Hide quoted text - - Show quoted text - Thanks JJ - I'm going to take another look. I haven't seen a butt weld in that location, so now I have something to look for. 9B- Hide quoted text - - Show quoted text - Andy, I just took a look at an ASW-20 wing in my barn and although I don't recommend it, it looks as though a web-strap that was shoved completely under the outboard divebrake pivot bolt (sleeve), would pass the tie-down loads into 2 vertical plywood blocks and then into the upper spar cap and might be a satisfactory place to attach your tie-down strap. JJ PS, I have a repaired 20A fuselage, both wings and a broken stab that could be the makings of a nice re-build project for 4K, no trailer, no instruments. |
#18
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On Sep 16, 9:52*am, JJ Sinclair wrote:
On Sep 16, 5:45*am, wrote: On Sep 15, 6:15*am, JJ Sinclair wrote: On Sep 14, 5:11*pm, wrote: On Sep 14, 8:05*am, JJ Sinclair wrote: The ideal location for the trailing edge cuff is over the trailing edge of the wing at a location where no control surface is located, as in a standard class ship. On a 15 meter bird like the 27, the whole trailing edge is either flap or aileron. I have used the trailing edge cuff where the flap and aileron meet for years on my Nimbus-3 and LS-6 without causing any control surface damage. Any slight upward pressure is restrained in the flap and aileron push-rods which are loaded in tension as upward forces are trying to raise both control surfaces together. *I would however, reconsider pulling upward on the spoiler push-rod which is quite strong in tension, but quite weak when bending loads are applied. JJ Hey JJ, I don't tie to the pushrod. I agree, it is is too long and not likely stong in bending load. *Instead I thread the webbing around the 1..5- inch long T that is the bottom of the whole pivot for the divebrake.. There is one inboard and one outboard on each divebrake - I tend to tie to the outboard one. They are essentially the bottom corners of the whole parallelogram that allows each divebrake to swing up out of the box. Since they run chordwise inside the box and are anchored fore and aft by 3/4" steel bearings set in carbon fiber next to the spar it would seem to me to be one of the more stout parts on the whole wing structure - certainly at least as strong as control surface hinges. But since I have not cut into my wing to see how it's really put together I can't be absolutely sure which is why I was asking around from people who maybe have seen inside a -27 wing. If it's still not totally clear which part I'm talking about I'll take a picture when I get home. I've never had a problem with doing it this way. On the other hand, I've never seen any tiedown actually rip off of the airplane even though I've seen some pretty sketchy methods - so lack of a catastrophe doesn't prove much. Schleicher wisely recommends against using the spoilers as a tie-down location because you are applying high loads to a butt weld which is weak under side loads. The same loads will be present when using the short drive arm to attach a web strap, although admittedly not as high as attaching to the vertical arms. If you bend anthing in there, your spoilers won't close and lock completery.............guess how I know this to be true? The loads applied using the trailing edge cuff are 90% forward and 10% upward. As demonstrated by 20 years in use, the control hinges are plenty strong enough to withstand the forward load and the control mechanism is plenty strong enough to take the 10% upward load. The cuff is well padded and bent to an angle that grips the sides before the trailing edge seats fully. What we're talking about here is the lesser of two evils while still providing an acceptable solution to tying the ship down when necessary. JJ I guess you can get away with putting the JJ rig at the flap/divebrake intersection as long as there isn't a lot of play in the control circuit so everything stays snug and aligned. But here's a thought experiment - *I cup the cuff over the trailing edge and lay the web across the top surface of the wing, then I squat in front of my glider and yank on the strap from a low angle as hard as I can to simulate a big wind gust trying to lift my glider up. Those -27 control surfaces seem so thin and delicate - it makes me nervous to think about it. But I don't glue gliders back together for a living so maybe I'm being too squeamish. 9B- Hide quoted text - - Show quoted text -- Hide quoted text - - Show quoted text - Thanks JJ - I'm going to take another look. I haven't seen a butt weld in that location, so now I have something to look for. 9B- Hide quoted text - - Show quoted text - Andy, I just took a look at an ASW-20 wing in my barn and although I don't recommend it, it looks as though a web-strap that was shoved completely under the outboard divebrake pivot bolt (sleeve), would pass the tie-down loads into 2 vertical plywood blocks and then into the upper spar cap and might be a satisfactory place to attach your tie-down strap. I think that's where Andy attaches the strap. That's what I do as well on my ASH-26E using a 2" wide strap to get as much load distribution as possible. I run the strap under both spoiler pivot points then forward and join them near the ground anchor point. That way, each strap is mostly pulling straight forward. This is purely for securing the ship either when the trailer is not available after a remote landing, or for occasional overnight parking in benign conditions. So I never expect this to be tested to its limits. But I think it would be better that something got bent than the ship blowing away if the unexpected did happen. -Tom |
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On Sep 16, 10:20*am, 5Z wrote:
On Sep 16, 9:52*am, JJ Sinclair wrote: On Sep 16, 5:45*am, wrote: On Sep 15, 6:15*am, JJ Sinclair wrote: On Sep 14, 5:11*pm, wrote: On Sep 14, 8:05*am, JJ Sinclair wrote: The ideal location for the trailing edge cuff is over the trailing edge of the wing at a location where no control surface is located, as in a standard class ship. On a 15 meter bird like the 27, the whole trailing edge is either flap or aileron. I have used the trailing edge cuff where the flap and aileron meet for years on my Nimbus-3 and LS-6 without causing any control surface damage. Any slight upward pressure is restrained in the flap and aileron push-rods which are loaded in tension as upward forces are trying to raise both control surfaces together. *I would however, reconsider pulling upward on the spoiler push-rod which is quite strong in tension, but quite weak when bending loads are applied. JJ Hey JJ, I don'ttieto the pushrod. I agree, it is is too long and not likely stong in bending load. *Instead I thread the webbing around the 1.5- inch long T that is the bottom of the whole pivot for the divebrake. There is one inboard and one outboard on each divebrake - I tend to tieto the outboard one. They are essentially the bottom corners of the whole parallelogram that allows each divebrake to swing up out of the box. Since they run chordwise inside the box and are anchored fore and aft by 3/4" steel bearings set in carbon fiber next to the spar it would seem to me to be one of the more stout parts on the whole wing structure - certainly at least as strong as control surface hinges. But since I have not cut into my wing to see how it's really put together I can't be absolutely sure which is why I was asking around from people who maybe have seen inside a -27 wing. If it's still not totally clear which part I'm talking about I'll take a picture when I get home. I've never had a problem with doing it this way. On the other hand, I've never seen any tiedown actually rip off of the airplane even though I've seen some pretty sketchy methods - so lack of a catastrophe doesn't prove much. Schleicher wisely recommends against using the spoilers as atie-down location because you are applying high loads to a butt weld which is weak under side loads. The same loads will be present when using the short drive arm to attach a web strap, although admittedly not as high as attaching to the vertical arms. If you bend anthing in there, your spoilers won't close and lock completery.............guess how I know this to be true? The loads applied using the trailing edge cuff are 90% forward and 10% upward. As demonstrated by 20 years in use, the control hinges are plenty strong enough to withstand the forward load and the control mechanism is plenty strong enough to take the 10% upward load. The cuff is well padded and bent to an angle that grips the sides before the trailing edge seats fully. What we're talking about here is the lesser of two evils while still providing an acceptable solution to tying the shipdownwhen necessary. JJ I guess you can get away with putting the JJ rig at the flap/divebrake intersection as long as there isn't a lot of play in the control circuit so everything stays snug and aligned. But here's a thought experiment - *I cup the cuff over the trailing edge and lay the web across the top surface of the wing, then I squat in front of my glider and yank on the strap from a low angle as hard as I can to simulate a big wind gust trying to lift my glider up. Those -27 control surfaces seem so thin and delicate - it makes me nervous to think about it.. But I don't glue gliders back together for a living so maybe I'm being too squeamish. 9B- Hide quoted text - - Show quoted text -- Hide quoted text - - Show quoted text - Thanks JJ - I'm going to take another look. I haven't seen a butt weld in that location, so now I have something to look for. 9B- Hide quoted text - - Show quoted text - Andy, I just took a look at an ASW-20 wing in my barn and although I don't recommend it, it looks as though a web-strap that was shoved completely under the outboard divebrake pivot bolt (sleeve), would pass thetie-downloads into 2 vertical plywood blocks and then into the upper spar cap and might be a satisfactory place to attach your tie-downstrap. I think that's where Andy attaches the strap. *That's what I do as well on my ASH-26E using a 2" wide strap to get as much load distribution as possible. *I run the strap under both spoiler pivot points then forward and join them near the ground anchor point. *That way, each strap is mostly pulling straight forward. This is purely for securing the ship either when the trailer is not available after a remote landing, or for occasional overnight parking in benign conditions. *So I never expect this to be tested to its limits. *But I think it would be better that something got bent than the ship blowing away if the unexpected did happen. -Tom Tom and JJ, That's exactly it. I use the 1" webbing that came with the ship and only tie down to the outboard pivot. The webbing should be good to 600 lbs. I doubt a piece of steel tubing that short would bend as there is no moment arm. Worst case is the whole thing rips out. But if the -27 is constructed like the -20 my Engineer's mind tells me the strap would break before the spar ripped out. It would have to be 2+ Gs of lift which seems improbable since one advantage of this approach is that it keeps the dive brakes open. JJ - thank a lot for looking inside the wing - you are one of the few guys here in a position to do it. I know I'm on my own responsibility on this - but I feel a bit better knowing that there is some decent structure in there. 9B |
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