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Why do we homebuilders use 4130 tube? My old Aeronca does just fine
being made of mild steel. A bit of napkin calcs says that going up just one tube diameter for the size tube we normally use, the area, and the strength/weight goes up between 15% and 20%. This pretty much offsets the difference in tensile strength between 4130 N and 1026, and more than offsets it for something like 1040. The "mild steels" can be welded using MIG or TIG with little worries about HAZ and since we are not heat treating the 4130 to obtain its strength advantage it seems to me to actually be a poorer choice for amateur aircraft construction. For a typical rag and tube plane, properly choosing the tube sizes should result in a weight gain of less than 15% for the same strength which is, what, around 20 pounds for something like a Tailwind or Aeronca. This to me seems like a good trade off to eliminate the possibility of cracked welds due to poor technique. Not to mention maybe saving a few bucks and being able to get the steel locally. Could the availability of cheap WWII surplus steel have created a tradition that has persisted in spite of other possibly superior options? |
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