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GeorgeB wrote in message . .. Your concept is reasonable, but there are some significant problems. The forward voltage varies with temperature, Indeed it does, diodes are often used as the sense element for temperature sensing, but it's a very small change, and you need to amplify it when you do. Also, the self heating of the device will swamp ambient temp effects I should guess. and the power supply LIKELY varies over time. As you have it, if the fwd voltage dropped 0.1v, and the supply did not change, you would have 0.7 vs 0.3 across the resistor, for over 2x the current ... maybe a real problem. Thats what makes it a self regulating circuit, as the current comes up, the foward drop of the diodes go up as well, thus reducing the drop across the resistor. Now, let's have the alternator charging the battery, and have it at 15.5V or so ... now I have 3.8 volts across that current determining resistor ... 12 times the "design". OUCH. Same thing as before... Now let's have the alternator fail, the battery voltage drop to 10.5V. Your series string will draw no current and give no light ... and you are in an emerency situation that is exactly when someone needs to see you. You can handle this case by dropping one diode off the string and recalculating the resistor as before. Cuts your efficiency a little but hey, some poeple drop over half the power delivered as heat into their "current limiting device" for 28V applications. What is the solution ... There are "constant current" devices. I have used them, and they work allowing operating this string with probably 3 LEDs over the range at visually constant brightness. You can do that, but for driving LEDs, since they form a nice self regulating circuit with a single resistor I didn't feel it was neccesary. Please share with the group which part you've had success with as a "constant current" device. You can design a pulse system turning the LED on for (maybe) 0.1ms then off for maybe 5ms and PROBALBY not overdrive (into damage) the LED and put "as many" as you want in parallel. The driver will likely be a FET. You could do this also but each LED would need its own current limiting resistor in series because the forward drop of the LEDs vary from part to part and with temperature as you've mentioned and the one with the lowest drop would eat the most power without those resistors. But again, with a pulse width modulation circuit, why so complex? I was taught to allow about half the voltage for the resistor, half for the LED string unless I had current control. In the "old days", for current control we used an emitter resistor in a common emitter circuit, 2 or 3 diodes to set bias (single vs darlington), and the LEDs between collector and V+. There are other (better) ways, but everyone understood this one. So you're building a constant current supply from each group of 2 or 3 LEDS, thats pretty complex if a single resistor will work. What you're suggesting is too complex for the average guy and I see no practical benefit. Don't light bulbs vary in brightness with supply voltage? Sure they do, and they vary more than the single resistor method I've sketched out. If you hook up your entire string backwards, no harm will be done, but if you happen to solder one LED backwards, it will likely be toasted on power up. I disagree that there will be damage with any in backwards. The reverse voltage will almost certainly be higher than the forward voltage, so there won't be any current drawn. If there is, you still would have less than correctly wired. The reverse drop on the LEDS will be the supply divided by the number of diodes. 12/4=3V. Last data sheet I looked at said the reverse voltage limit was 5V. Thats why I also said that if you put one backwards it will cook. It will see the full 12V. What I've outlined is a simple method to build LEDs lights. Yes, you could build a constant current supply, and the LEDS would see the exact same current from 10V to 15V but your light bulbs will vary in brightness (acnd color) over that range anyway more that my suggest circuit due to the self limiting nature of a diode(s) in series with a resistor. |
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