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Wings of my 87 Discus had a light craze when I got it two years ago.
About a year ago people who had owned glass gliders a long time said I really should sand it. Crazing got worse this past year so I spent almost a week of my vacation between Christmas and the New Year sanding my wings. With a little guidance from friends it was really pretty easy. Started with 400 then 600, 800, 1200, 1500 and finished with 3M Finesse. I will be doing the wax (WX-Block/Shield) this weekend. Did the coarser sanding at 45 degree angles to the cord with a 10 inch "preppin-weapon" sanding block and the 1200 and 1500 as full sheets by hand at 90 degrees and parallel. All was done wet. Used about 8 sheets each of 400, 600 and 800 in quarters and 4 each of the 1200 and 1500. 1 full bottle of Finesse applied with a 7" polisher and the edge of cloth wheels. Wasn't strenuous work just dish-pan hands form being wet and sore feet from standing. I think you can do a wing in about 12 hours once you get the hang of it. Gel coat is remarkably easy to sand. I did a patch about the size of my palm that came out just fine other than color difference. It would be nice if someone who has done it more than a few times would write an article on the fine points for Soaring Magazine. Bottom line is that sanding and small gel coat repairs are relatively easy, require minimal materials and equipment and no extraordinary skill except for color match. Have no fear. |
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