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Could be a number of things. The smaller the part, the less bonding
area there is to hold everything together and the easier it might be for separation to occur. If the small parts and large parts are bonded the same, the strength shouldn't change. Looks like the mechanical application AFTER the bonding has occurred is causing the separtation, not the bonding technique specifically. Using a wrong bandsaw blade could also aggravate the problem, and using this technique might not be the best route anyway. For flight structures, I always used a dremel with a cutoff disc or saw blade to make the final cuts needed. Makes a much cleaner cut than a bandsaw blade and no separation between the foam and fiberglass. Hope this helps Neal Lou wrote: Ok, I've made a few pieces to try out using 1/4" foam and fiberglass on both sides. When I cut the pieces to shape with my band saw, small strips (1/4" or so) seem to want to seperate. Is this common or did I mix the epoxy wrong? The big parts are staying together, the fiberglass itself is staying to gether but the small parts are seperating from the foam. Lou |
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