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On Tue, 31 Aug 2004 22:32:29 -0400, "Stan Kap"
wrote: Hey Corky, Forget about the engine, just add a large pipe to your mouth and jet that out the back of the aircraft. There's so much hot air coming out, you should break the sound barrier. The amount of thrust created by this affect will be negligible at best. Get out your thermodynamics book and see for yourself. Stan Kapushinski Stan, I know that the thrust from such a setup will be negligable, I said as much below. Do I expect this to waft me through the skys at 200 mph while burning 4 gallons per hour? No. You can't make a silk purse out of a sow's ear. The Christavia will not cruise beyond 130 mph (if that) at any engine setting below full throttle because it's a four seat fabric covered STOL type. In addition, the less the power available (heat) and the slower the speed, the less the effect. In addition I wrote: The catch? Meredith's calculated effect got progressively more powerful the faster the airplane went. In the Mustang, it's maximum effect occured at around 400 mph and at high (above 20,000 feet) altitude. These are speeds and altitudes which are out of reach of almost all homebuilts. Did you read this? What I expect I will get from this setup is augmented cooling by use of the exhaust system. There will be a minor thrust affect, but I'm not counting on that to boost the cruise or top end. The important thing to me is adaquate cooling under all conditions. Using exhaust augmentation is one way, but not the only way, to achieve that. Are you ok? Corky Scott Corky Scott |
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Let's see .001 hp added instead of 25 hp loss sounds good
It might not give you any additional 'thrust' but if it reduces the drag the net affect could be the same. Let us know how it works out And oh yeah Stan take a chill pill ;-) John Stan Kap wrote: Hey Corky, Forget about the engine, just add a large pipe to your mouth and jet that out the back of the aircraft. There's so much hot air coming out, you should break the sound barrier. The amount of thrust created by this affect will be negligible at best. Get out your thermodynamics book and see for yourself. Stan Kapushinski |
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Corky Scott
The concept as outlined by Meredith, was that the air to cool the engine should be directed to the radiator via a duct that expands at the face of the radiator (which slows the velocity down and increases pressure), then reduced behind it (which re accelerates the air). The idea was to slow the air down such that it passed slowly enough through the radiator to actually do some work (remove heat from the fins), then be accelerated again to exit parallel to the slipstream. I believe that both Hoerner and Kuchemann & Weber both published some research on that very subject. Essentially, one wants to have trumpet bells facing the front and back of the radiator. The trumpet bells serve convert the dynamic pressure to static pressure (and back again). The downside for us homebuilders (ok, "you homebuilders" :-) is that the length of the trumpet needs to be a substantial length. IIRC, it is something like 2x the maximum dimension of the radiator. So for a 20" x 20" x 1" radiator, one would need something like a 40" long trumpet under the cowl. I don't think I'm alone here in saying that ain't gonna happen. Then along came two engineers, Kays & London, who researched ducting for radiators ["Compact Heat Exchangers", Kays & London]. Their research indicates that a simple wedge duct on the front face feeding the radiator was only slightly less effective at recovering the dynamic pressure than the Hoerner trumpet. And for our purposes, a wedge duct is completely doable. What Kays & London also discovered was that clear space behind the radiator, and (relatively) gentle bends in the ducting all around, were critical to good airflow. IIRC, the clear space behind the radiator needed to be a few multiples of the thickness of the radiator. So a 2" radiator might need 6" to 10" of unobstructed clear space behind it, and even then it couldn't end with a perpendicular flat plane like the firewall. Some builders/pundits have proposed dumping the radiator air directly into the slipstream by mounting the radiator so that the back face is pointed straight out the side or bottom of the cowl (with a hole in the cowl, obviously). The thought process goes: the radiator wants an unobstructed exit, the exit air is slow, the slipstream is slow, why not just dump it overboard immediately? The jury is still out on this line of thought. Here's an intriguing addendum that never got utilized by North American in the Mustang, or by any other fighters: Meredith wrote that the jet effect would be greatly enhanced if the exhaust system could be piped to discharge within the exhaust ductwork that carried the heated air from the radiator. This is because any additional heat would expand the air, increasing the velocity of the discharge and therefore the thrust attained. Atwood described this is being a quasi jet engine. However, the problems of routing the exhaust back to the exit duct were considered insurmountable and doing so was never seriously considered. That was then, this is now. Routing the exhaust tubes into the radiators exhaust duct is exactly what I am doing with my V6 installation in the Christavia Mk4. Others have researched and even implemented exhaust augmentors in homebuilt aircraft with some success. They aren't a free lunch, however. For starters, exhaust systems are notorious for developing leaks at the most inopportune times & places. The longer and more complex the plumbing, the greater the opportunity for Murphy to make his presence known. Exhaust systems get HOT. Do not underestimate the potential for the exhaust augmentor to radiate significantly inconvenient quantites of heat into the backside of the radiator. With the radiator just in front of and at the bottom of the firewall, there is room to bring the exhaust system in behind the radiator and have it discharge facing out the exit duct. The radiator wants an unobstructed path for the air leaving. Facing the firewall is non-optimal. Adding an exhaust pipe makes it worse. Also, be certain the exhaust pipe cannot radiate heat into the radiator. The idea is to have the pipes terminate inside the duct so that the exhaust pulses not only heat the air, they accelerate the air. Great in theory. Good luck on your execution. Do I expect this to waft me through the skys at 200 mph while burning 4 gallons per hour? No. You can't make a silk purse out of a sow's ear. The Christavia will not cruise beyond 130 mph (if that) at any engine setting below full throttle because it's a four seat fabric covered STOL type. In addition, the less the power available (heat) and the slower the speed, the less the effect. What it will (should) do is make sure that the radiator/cooling system functions properly by pulling the air through the system at all times. The neat thing here is even during climb, when traditionally the airspeed, and therefore air through the cooling system, is low and the heat produced in the engine high, the air flow through the system increases automatically because of the increased exhaust flow. More power, more airflow, less power, less airflow. Great in theory. I cannot help but wonder, however, if you could get more "bang" for your effort if we instead concentrated on ensuring the propering ducting of the radiator(s). Never forget that the oncoming airstream has only about 0.1 to 0.2 psi available to shove the air through the radiator. That isn't much, and every little obstruction hurts. Also, try not to make the classic mistake of using a "NACA duct" to feed your radiator. In almost every case it doesn't work. Even the writers of the NACA papers describing the ducts said not to use them to feed radiators (the ducts were designed to feed jet engine intakes). At this point I'm just about finished with both headers. I have to weld up the rightside flange that bolts the exhaust tubes to the collectors so that I can unbolt the exhaust system and remove the engine, then the exhaust system is finished and I can tighten everything up, adjust the carburator float level and see how/if it runs. I have to make adjustments to the PSRU during the initial run to make sure the belt is properly tensioned, then the prop goes on and I begin a long series of engine runs during which I'll be keeping a record of engine coolant temps, oil pressure, oil temp and coolant pressure. The record will be available for the FAA once the airplane is ready for it's inspection... sometime down the road. Once you're to the point of taxiing (or even flight testing), one can fashion a simple multi-point water manometer system using clear drip irrigation tubing & fittings, cut up kitchen sponges (for diffusers), and colored water. It might be a useful instrument in determining where the airflow is and how to make the engine cool better. Good luck! Russell Kent |
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![]() "Russell Kent" wrote Great in theory. I cannot help but wonder, however, if you could get more "bang" for your effort if we instead concentrated on ensuring the propering ducting of the radiator(s). Never forget that the oncoming airstream has only about 0.1 to 0.2 psi available to shove the air through the radiator. That isn't much, and every little obstruction hurts. Russell Kent I have to agree, about the exhaust augmenter. Why not make the ducts right, and put an electric fan in behind the radiator, ala many/all front wheel drive cars. at your speeds, the drag should be low. -- Jim in NC |
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On Wed, 1 Sep 2004 20:56:39 -0400, "Morgans"
wrote: I have to agree, about the exhaust augmenter. Why not make the ducts right, and put an electric fan in behind the radiator, ala many/all front wheel drive cars. at your speeds, the drag should be low. -- Jim in NC That's plan B. Corky Scott |
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Corky Scott wrote in message . ..
On Wed, 1 Sep 2004 20:56:39 -0400, "Morgans" wrote: I have to agree, about the exhaust augmenter. Why not make the ducts right, and put an electric fan in behind the radiator, ala many/all front wheel drive cars. at your speeds, the drag should be low. -- Jim in NC That's plan B. Corky Scott A fan is more weight and complexity and another failure point. None of those are welcome in a light airplane, especially with all the propeller blast that can be employed with minimal drag if enough informed thought goes into the design. I find that allowing the ideas to churn around in my head for a couple of weeks often points out problems before any material is cut, and avoids the endless fiddling that often follows hasty construction. Some people enjoy fiddling. I'd rather get something to work properly first time and use the free time to come up with another far-out idea. You might consider some device to control rad airflow, as there is usually too much flow at cruise and it just costs speed. Some sort of cowl flap, though with the exhaust pipes the shapes might be complicated. I'd like to see an automatic cowl flap, with a manual override, using an actuator like the VW Beetle had on its fan intake. When the sensor bellows got warm (it was in the cooling outflow) it expanded and opened the fan duct. I wonder if the thermostatically-controlled radiator coolant flow could be employed to operate a cylinder to open cowl flaps? More complexity and another failure point... Dan |
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![]() "Dan Thomas" wrote A fan is more weight and complexity and another failure point. Weight, I doubt it, if you calculated the trade off in extra weight of the exhaust system. Complexity? A Fan is complex compared to a unknown system using exhaust to get good airflow for ground operations? Pleeze. Failure point. If the damn fan does not work, you overheat while you are on the ground, and don't take to the air. How often do those fans fail? The junkyards are full of working ones on wrecked cars, that have not failed. None of those are welcome in a light airplane, especially with all the propeller blast that can be employed with minimal drag if enough informed thought goes into the design. Exzacary. Using airspeed and prop blast while at high power settings, with the design optimized for minimal drag at flight speeds, means something else for ground operations. Corky favors exhaust augmentations, while I think a fan is a better idea. No covincing me that it is any more complex than that. -- Jim in NC |
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On Wed, 1 Sep 2004 15:52:22 -0500, "Russell Kent"
wrote: The radiator wants an unobstructed path for the air leaving. Facing the firewall is non-optimal. Adding an exhaust pipe makes it worse. Also, be certain the exhaust pipe cannot radiate heat into the radiator. Poor description of the location on my part, my apologies. The radiator will be set in a cut out at the bottom of the firewall. This is a Christavia, which is a big airplane. The firewall extends down below the fuselage tubing so that there is a section underneath the fuselage tubing that is unused space. I have cut out a section of the firewall where the radiator's duct will pass through and still have the firewall protecting the foot well. The area that forms the exit duct will be made from the same firewall material so that the firewall, in effect, continues as the exit duct. The exhaust system by the time it reaches this duct, consists of two S shaped 2 inch tubes. They sweep in from the side and then turn and face the rear about a foot behind the radiator. They terminate about 6 to 8 inches from the end of the radiator exit duct. This gives the exhaust outflow a chance to accelerate the air behind the radiator. This is nothing new. Exhaust augmentation has worked on a number of military airplanes and continues to work on civilian airplanes. It's just more complicated to arrange than simply sticking the exhaust pipe out the cowling. Corky Scott |
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Hi Corky and all,
Most interesting posting about the Merdith effect. To improve the cooling drag of our Rotax 914 liquid cololed engine I made some research on the subject. After building a small wind tunnel I was able to determine a suitable "trumpet" diffuser and nozzle combination with encouraging pressure and flow characteristics. The airplane is nearing completion with still some fairings and fillets to adapt to the bottom of the cowling and fuselage. First flight hopefully within the next few weeks. Hoerner and Kuchemann's books are "must reads", as are quite a few of the NACA reports of the 1938-1940 period. Regards, Gilles Thesee, Grenoble, France "Corky Scott" a écrit dans le message de ... In the supplements section of the online version of Air&Space Magazine is an article entitled "The Meredith Effect". There are two parts to the article, the first is a synopsis by F.W. Meredith, B.A. of his so named cooling system design which came from his "Note on the cooling of aircraft engines with special reference to ethylene glycol radiators enclosed in ducts." The second is a commentary written by Lee Atwood who was lead engineer for North American when they designed the P-51 Mustang. Atwood goes on at considerable length about how they managed to utilize Meredith's design in the Mustang which was the major factor that accounted for the Mustang's high speed, not the use of a laminar flow airfoil. The concept as outlined by Meredith, was that the air to cool the engine should be directed to the radiator via a duct that expands at the face of the radiator (which slows the velocity down and increases pressure), then reduced behind it (which re accelerates the air). The idea was to slow the air down such that it passed slowly enough through the radiator to actually do some work (remove heat from the fins), then be accelerated again to exit parallel to the slipstream. Meredith calculated that the accelerated and heated air could be speeded up such that it actually added to the thrust of the airplane in addition to that provided by the propeller. In the case of the Mustang, this jet of heated cooling air reduced cooling drag to almost nothing. It did not eliminate it entirely, but it reduced it to the point where cooling drag was merely "3% of the thrust of the propeller." The catch? Meredith's calculated effect got progressively more powerful the faster the airplane went. In the Mustang, it's maximum effect occured at around 400 mph and at high (above 20,000 feet) altitude. These are speeds and altitudes which are out of reach of almost all homebuilts. The actual amount of thrust garnered by this system was and remains extremely difficult to quantify because at the time there were no wind tunnels big enough to hold the full scale airplane and accelerate the wind in the tunnel to the necessary 400 mph at which the effect is greatest. Here's an intriguing addendum that never got utilized by North American in the Mustang, or by any other fighters: Meredith wrote that the jet effect would be greatly enhanced if the exhaust system could be piped to discharge within the exhaust ductwork that carried the heated air from the radiator. This is because any additional heat would expand the air, increasing the velocity of the discharge and therefore the thrust attained. Atwood described this is being a quasi jet engine. However, the problems of routing the exhaust back to the exit duct were considered insurmountable and doing so was never seriously considered. That was then, this is now. Routing the exhaust tubes into the radiators exhaust duct is exactly what I am doing with my V6 installation in the Christavia Mk4. With the radiator just in front of and at the bottom of the firewall, there is room to bring the exhaust system in behind the radiator and have it discharge facing out the exit duct. The idea is to have the pipes terminate inside the duct so that the exhaust pulses not only heat the air, they accelerate the air. This does two things, 1. It accelerates the air through the ductwork. 2. It creates a negative pressure behind the radiator which sounds like the same thing as 1, but really isn't. 3. It can produce positive flow through the cooling ductwork even sitting on the ground with tail to the wind. Ok, that's three things. Do I expect this to waft me through the skys at 200 mph while burning 4 gallons per hour? No. You can't make a silk purse out of a sow's ear. The Christavia will not cruise beyond 130 mph (if that) at any engine setting below full throttle because it's a four seat fabric covered STOL type. In addition, the less the power available (heat) and the slower the speed, the less the effect. What it will (should) do is make sure that the radiator/cooling system functions properly by pulling the air through the system at all times. The neat thing here is even during climb, when traditionally the airspeed, and therefore air through the cooling system, is low and the heat produced in the engine high, the air flow through the system increases automatically because of the increased exhaust flow. More power, more airflow, less power, less airflow. At this point I'm just about finished with both headers. I have to weld up the rightside flange that bolts the exhaust tubes to the collectors so that I can unbolt the exhaust system and remove the engine, then the exhaust system is finished and I can tighten everything up, adjust the carburator float level and see how/if it runs. I have to make adjustments to the PSRU during the initial run to make sure the belt is properly tensioned, then the prop goes on and I begin a long series of engine runs during which I'll be keeping a record of engine coolant temps, oil pressure, oil temp and coolant pressure. The record will be available for the FAA once the airplane is ready for it's inspection... sometime down the road. Corky Scott |
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