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Enlarging a bushing hole?



 
 
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  #1  
Old August 28th 07, 01:42 AM posted to rec.aviation.homebuilt
Michael Horowitz
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Posts: 159
Default Enlarging a bushing hole?

I find myself having to enlarge a bushing's ID by 1/16ths to 3/8ths.
My concern is I don't know how to insure the 3/8" bit is aligned with
the axis of the hole. Centered is good, but I'm more concerned with
the alignment.
Suggestions? - Mike


  #2  
Old August 28th 07, 01:51 AM posted to rec.aviation.homebuilt
Rich S.[_1_]
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Posts: 227
Default Enlarging a bushing hole?

"Michael Horowitz" wrote in message
...
I find myself having to enlarge a bushing's ID by 1/16ths to 3/8ths.
My concern is I don't know how to insure the 3/8" bit is aligned with
the axis of the hole. Centered is good, but I'm more concerned with
the alignment.
Suggestions? - Mike


Chuck a rod in the drillpress the same size as the existing hole. Slip the
bushing on the rod and clamp it to the table. Replace the rod with your new
drill or reamer. Make shavings.

Rich S.


  #3  
Old August 28th 07, 03:59 AM posted to rec.aviation.homebuilt
John Ammeter
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Posts: 76
Default Enlarging a bushing hole?

If you have a lathe or access to one it's simple. Just chuck the
bushing in the lathe with the drill bit mounted on the right side...
can't think of the name of that part..

John

Michael Horowitz wrote:
I find myself having to enlarge a bushing's ID by 1/16ths to 3/8ths.
My concern is I don't know how to insure the 3/8" bit is aligned with
the axis of the hole. Centered is good, but I'm more concerned with
the alignment.
Suggestions? - Mike


  #4  
Old August 28th 07, 04:42 AM posted to rec.aviation.homebuilt
[email protected]
external usenet poster
 
Posts: 472
Default Enlarging a bushing hole?

On Aug 27, 7:59 pm, John Ammeter
wrote:
If you have a lathe or access to one it's simple. Just chuck the
bushing in the lathe with the drill bit mounted on the right side...
can't think of the name of that part..

---------------------------------------------------------------------

That'd be the Wifferdoodle. (Although some folks call it the Tail
Stock.)

-Bob

  #6  
Old August 28th 07, 11:29 AM posted to rec.aviation.homebuilt
mhorowit
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Posts: 38
Default Enlarging a bushing hole?

On Aug 27, 8:51 pm, "Rich S."
wrote:
"Michael Horowitz" wrote in message


Chuck a rod in the drillpress the same size as the existing hole. Slip the
bushing on the rod and clamp it to the table. Replace the rod with your new
drill or reamer. Make shavings.

Rich S.


Thank you Rich - Mike


  #7  
Old August 28th 07, 05:30 PM posted to rec.aviation.homebuilt
Fred the Red Shirt
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Posts: 180
Default Enlarging a bushing hole?

On Aug 28, 12:51 am, "Rich S."
wrote:
"Michael Horowitz" wrote in message

...

I find myself having to enlarge a bushing's ID by 1/16ths to 3/8ths.
My concern is I don't know how to insure the 3/8" bit is aligned with
the axis of the hole. Centered is good, but I'm more concerned with
the alignment.
Suggestions? - Mike


Chuck a rod in the drillpress the same size as the existing hole. Slip the
bushing on the rod and clamp it to the table. Replace the rod with your new
drill or reamer. Make shavings.


If it is a sintered bronze bushing machining will close off
the pores and prevent lubrication from reaching the shaft.
The people who make sintered busings say there is a
way to re-open them, but I never asked how.

If it is a solid metal bushing then no problem.

--

FF


  #8  
Old August 28th 07, 10:53 PM posted to rec.aviation.homebuilt
Blueskies
external usenet poster
 
Posts: 979
Default Enlarging a bushing hole?


wrote in message oups.com...
On Aug 27, 7:59 pm, John Ammeter
wrote:
If you have a lathe or access to one it's simple. Just chuck the
bushing in the lathe with the drill bit mounted on the right side...
can't think of the name of that part..

---------------------------------------------------------------------

That'd be the Wifferdoodle. (Although some folks call it the Tail
Stock.)

-Bob


Hmmmm, and I thought it was a tale stock

;-)


  #9  
Old August 31st 07, 03:43 PM posted to rec.aviation.homebuilt
Michael Horowitz
external usenet poster
 
Posts: 159
Default Method for expanding tube ID?

This is not an aircraft repair.

I've got a piece of 4130 tubing, about 3" long, 3/4" dia and I'm
trying to slip it over a like size tubing.
Just because I'm trying to let friction do the holding, I'd like to
remove as little metal from the external sleeve as possible.
I made a slot in the tube and expanded it slightly with a wedge.
I though maybe heating the insides would cause it to open like a clam.

I could wedge it open and apply heat, thus deforming the tube.

Other suggestions? - Mike

  #10  
Old August 31st 07, 03:54 PM posted to rec.aviation.homebuilt
RST Engineering
external usenet poster
 
Posts: 1,147
Default Method for expanding tube ID?

Go see if your local muffler shop has a tube expander this small.

Jim

--
"If you think you can, or think you can't, you're right."
--Henry Ford



"Michael Horowitz" wrote in message
...
This is not an aircraft repair.

I've got a piece of 4130 tubing, about 3" long, 3/4" dia and I'm
trying to slip it over a like size tubing.
Just because I'm trying to let friction do the holding, I'd like to
remove as little metal from the external sleeve as possible.
I made a slot in the tube and expanded it slightly with a wedge.
I though maybe heating the insides would cause it to open like a clam.

I could wedge it open and apply heat, thus deforming the tube.

Other suggestions? - Mike



 




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