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August 7th 06, 12:53 AM
http://www.whiteindustries.com/

White Industries lists engines with flange runout. What does flange
runout tell about the engine?

It seems some prop strike engines have a larger flange runout reading
than others, and the larger the flange runout, the lower the price.
Why?

Thanks.

Newps
August 7th 06, 01:36 AM
Flange runout means absolutely nothing. Especially on Lycomings.
Because of the meatllurgy involved they don't bend, they break.

wrote:
> http://www.whiteindustries.com/
>
> White Industries lists engines with flange runout. What does flange
> runout tell about the engine?
>
> It seems some prop strike engines have a larger flange runout reading
> than others, and the larger the flange runout, the lower the price.
> Why?
>
> Thanks.
>

August 7th 06, 01:49 AM
> > White Industries lists engines with flange runout. What does flange
> > runout tell about the engine?
> >
> > It seems some prop strike engines have a larger flange runout reading
> > than others, and the larger the flange runout, the lower the price.
> > Why?


The higher the runout number, the more damage there is to either the
crank or the case. It depends on the exact engine series as to how bad
a number you can tolorate before the repair costs are closing in on
replacement costs.

For me, it's not worth dealing with an engine that has had a prop
strike unless one of two things are known:

1: The prop strike was with a wooden prop or

2: The case has already been through a complete inspection and the shop
is able to guarantee that the case has no damage, visable or hidden,
and that the case will meet or beat the table of limitations the
manufacturer has for that engine.

Craig C.

Lou
August 7th 06, 01:49 AM
If your going to rebuild anyway, take a look at these.
http://www.airboattrader.com/PartsForSale.htm
Lou

Guy Byars
August 7th 06, 02:50 AM
Great site, I especially like the 8 cylinder Contential:

http://www.airboattrader.com/PartsF1420.jpg



"Lou" > wrote in message
ups.com...
> If your going to rebuild anyway, take a look at these.
> http://www.airboattrader.com/PartsForSale.htm
> Lou
>

John_F
August 7th 06, 04:45 AM
Simple, More runout means that the crankshaft is bent more. Bent
more means it is more likely to be cracked and the prop fly off some
day.

On 6 Aug 2006 16:53:15 -0700, "
> wrote:

>http://www.whiteindustries.com/
>
>White Industries lists engines with flange runout. What does flange
>runout tell about the engine?
>
>It seems some prop strike engines have a larger flange runout reading
>than others, and the larger the flange runout, the lower the price.
>Why?
>
>Thanks.

Michelle P
August 7th 06, 04:23 PM
wrote:
> http://www.whiteindustries.com/
>
> White Industries lists engines with flange runout. What does flange
> runout tell about the engine?
>
> It seems some prop strike engines have a larger flange runout reading
> than others, and the larger the flange runout, the lower the price.
> Why?
>
> Thanks.
>
The run out will tell you how badly the flange is bent. Thats it. In
order to tell how much damaged there was you need to know several
things: What was the power setting when the engine had it's strike?,
What kind of prop?, What did it hit? Was it a sudden stop or a slow down?
Then you need to tear it down. Throw away the crank. have the case
throughly inspected, have all of the other moving parts throughly inspected.

Personally I would only buy one as a core exchange if the manufacturer
will take it.

Michelle

August 7th 06, 04:50 PM
Lou wrote:
> If your going to rebuild anyway, take a look at these.
> http://www.airboattrader.com/PartsForSale.htm
>

OK, if you're not going to buy a certiifed engine, then
what are the pros and cons of buying an airboat
engine vs a VW or Corvair conversion?

--

FF

Bret Ludwig
August 8th 06, 02:36 PM
wrote:
> Lou wrote:
> > If your going to rebuild anyway, take a look at these.
> > http://www.airboattrader.com/PartsForSale.htm
> >
>
> OK, if you're not going to buy a certiifed engine, then
> what are the pros and cons of buying an airboat
> engine vs a VW or Corvair conversion?


One, the airboaters are getting rid of the LyCon aircraft engines in
droves. That should tell you something.

Two, VWs are too small to be used as a direct drive airboat plant. A
direct drive VW is good only for motorgliders, drones, and the very
minimal single seat aircraft. Geared (or belted) VWs might be okay but
none are ever seen. Corvairs are proving crank breakers when operated
(direct drive) at power levels much over that of the old Pietenpol
conversions.

In my opinion there are only two ways to fly unless you have warbird
money: a certified aircraft engine in a certified airframe or a
homebuilt with an en-bloc-construction, liquid cooled general purpose
engine with belt or gear reduction. VWs, two strokes and the like are
just not powerful or dependable enough, noncertified "aircraft" designs
like the Jabiru are a worst of both worlds and vastly overpriced scam,
and LyCon aircraft engines are overpriced museum pieces if you don't
need a certificated engine.

abripl[_1_]
August 8th 06, 04:14 PM
> 1: The prop strike was with a wooden prop or...

Some composite props, like IVO, break easy on impact. I had a prop
strike with IVO and had the crank magnafluxed. No flange runout or
cracks were found. I have a Franklin 6A350 engine (are they more
solid?).. It's the aluminum rigid props that are crank killers.
----------------------------------------------------------------
SQ2000 canard http://www.abri.com/sq2000

joe
August 8th 06, 04:45 PM
Then you need to tear it down.????
If its a lycoming you need to tear it down regardless..... AD NOTE
joe




Michelle P wrote:
> wrote:
> > http://www.whiteindustries.com/
> >
> > White Industries lists engines with flange runout. What does flange
> > runout tell about the engine?
> >
> > It seems some prop strike engines have a larger flange runout reading
> > than others, and the larger the flange runout, the lower the price.
> > Why?
> >
> > Thanks.
> >
> The run out will tell you how badly the flange is bent. Thats it. In
> order to tell how much damaged there was you need to know several
> things: What was the power setting when the engine had it's strike?,
> What kind of prop?, What did it hit? Was it a sudden stop or a slow down?
> Then you need to tear it down. Throw away the crank. have the case
> throughly inspected, have all of the other moving parts throughly inspected.
>
> Personally I would only buy one as a core exchange if the manufacturer
> will take it.
>
> Michelle

August 8th 06, 06:07 PM
Bret Ludwig wrote:
> wrote:
> > Lou wrote:
> > > If your going to rebuild anyway, take a look at these.
> > > http://www.airboattrader.com/PartsForSale.htm
> > >
> >
> > OK, if you're not going to buy a certiifed engine, then
> > what are the pros and cons of buying an airboat
> > engine vs a VW or Corvair conversion?
>
>
> One, the airboaters are getting rid of the LyCon aircraft engines in
> droves. That should tell you something.
>
> Two, VWs are too small to be used as a direct drive airboat plant. A
> direct drive VW is good only for motorgliders, drones, and the very
> minimal single seat aircraft. Geared (or belted) VWs might be okay but
> none are ever seen. Corvairs are proving crank breakers when operated
> (direct drive) at power levels much over that of the old Pietenpol
> conversions.

The stock VW cranks break too. 'Conversion' implies modification
which, at a minimum for VW and Corvair engines would include
replacing the crank. That doesn't address any other problems.

>
> In my opinion there are only two ways to fly unless you have warbird
> money: a certified aircraft engine in a certified airframe or a
> homebuilt with an en-bloc-construction, liquid cooled general purpose
> engine with belt or gear reduction. VWs, two strokes and the like are
> just not powerful or dependable enough, noncertified "aircraft" designs
> like the Jabiru are a worst of both worlds and vastly overpriced scam,
> and LyCon aircraft engines are overpriced museum pieces if you don't
> need a certificated engine.

Intersting, are there many en-bloc-construction, liquid cooled
general purpose engine powered homebuilts flying? (Aircampers
for one, right?).

--

FF

August 8th 06, 06:22 PM
Runout is not a reliable indicator of damage. The prop may have
struck the surface more than once and bent the flange back from the
worse position it had been bent to on the first contact. Any bending
can crack a crank and the flange will dial OK; I've seen it on a couple
of O-200s we used to operate. I had an A-65 crank break in flight
between the first and second journals (rearmost and next ahead, the
farthest position from the prop) and I have read that these engines
tend to break at that spot after a prop strike. Flange runout, of
course, would have indicated nothing about the other end of the crank.
A propstrike also twists the whole crank (inertia) and cracks can
develop at the journal fillets; seen that, too. Runout readings won't
tell you everything about twist. The rest of the components, like rods,
pistons and gears, get shocked and will often show cracks or
deformation. Lycoming has an AD requiring teardown after any sudden
reduction in RPM, including contact with "grass, water or similar
yielding medium." Seems that the bolt that retains the crank gear on
its rear end comes loose and eventually the gear falls off. In flight,
of course. The camshaft and everything else stops turning.

Dan

Morgans[_3_]
August 8th 06, 09:40 PM
> > Corvairs are proving crank breakers when operated
> > (direct drive) at power levels much over that of the old Pietenpol
> > conversions.

Flat out misleading, and shows that good 'ole Brett did not take the time to
read the whole story from William Wynne.

There are many factors that contribute to the Corvair crank breaks, but a
couple are using too long of a crank extension, using too heavy of a prop,
and using small props turning too many RPM's on very fast, slick aircraft.

If a person is really to want the whole, truthful story, it would be wise to
go to William's site, and read the whole story for yourself. Don't take
someone else's word on it, and especially not Brett's.

Sorry I had to respond to you, fredfighter, but I couldn't let that pass,
and I have Brett in the round file, where he belongs.
--
Jim in NC

Ron Natalie
August 9th 06, 01:01 AM
joe wrote:
> Then you need to tear it down.????
> If its a lycoming you need to tear it down regardless..... AD NOTE
> joe
>
It's only a service bulletin, not an AD.
Both Continental and Lycoming consider a teardown
mandatory after a prop strike.

joe
August 9th 06, 02:04 AM
no there is an AD note 2004 -10-14 i think that requires it

A few years back lycoming redefined what is a prop strike.....
A manufactururer SB does not make anything mandatory for a part 91
operator. An AD note does.......


Ron Natalie wrote:
> joe wrote:
> > Then you need to tear it down.????
> > If its a lycoming you need to tear it down regardless..... AD NOTE
> > joe
> >
> It's only a service bulletin, not an AD.
> Both Continental and Lycoming consider a teardown
> mandatory after a prop strike.

Michelle P
August 9th 06, 04:22 PM
joe wrote:
> no there is an AD note 2004 -10-14 i think that requires it
>
> A few years back lycoming redefined what is a prop strike.....
> A manufactururer SB does not make anything mandatory for a part 91
> operator. An AD note does.......
>
>
> Ron Natalie wrote:
>
>>joe wrote:
>>
>>>Then you need to tear it down.????
>>>If its a lycoming you need to tear it down regardless..... AD NOTE
>>>joe
>>>
>>
>>It's only a service bulletin, not an AD.
>>Both Continental and Lycoming consider a teardown
>>mandatory after a prop strike.
>
>
Read the Lycoming AD/SB carefully. Just because you hit something does
not mean you have to do a tear down.

Michelle A&P (having read the thing more than once in the last year)

August 9th 06, 09:43 PM
abripl wrote:
> > 1: The prop strike was with a wooden prop or...
>
> Some composite props, like IVO, break easy on impact. I had a prop
> strike with IVO and had the crank magnafluxed. No flange runout or
> cracks were found. I have a Franklin 6A350 engine (are they more
> solid?).. It's the aluminum rigid props that are crank killers.

You're taking your chances either way. A few years ago I met a guy
at a Montana backcountry strip that was taking his wings off and
putting his Champ on a flatbed truck. Seems his crank snapped in
flight and he was lucky enough to be within gliding distance of a
usable strip. He had taxied his plane into a snowbank a few months
earlier. It stopped the engine, but hadn't damaged the prop, so he
assumed everything was OK. That assumption nearly killed him and his
passenger a few months later.

Prop damage or flange runout doesn't tell you anything about possible
cracks in the crank.

John Galban=====>N4BQ (PA28-180)

abripl[_1_]
August 10th 06, 02:46 PM
If he hadn't run into the snow bank is there a guarantee that the crank
was OK? Aren't there faulty cranks for other reasons and it could have
been a coincidence? Also did he have an aluminum prop?

>...............................Seems his crank snapped in
> flight and he was lucky enough to be within gliding distance of a
> usable strip. He had taxied his plane into a snowbank a few months
> earlier. It stopped the engine, but hadn't damaged the prop, so he
> assumed everything was OK. That assumption nearly killed him and his
> passenger a few months later.
> ...

Bret Ludwig
August 10th 06, 06:08 PM
Morgans wrote:
> > > Corvairs are proving crank breakers when operated
> > > (direct drive) at power levels much over that of the old Pietenpol
> > > conversions.
>
> Flat out misleading, and shows that good 'ole Brett did not take the time to
> read the whole story from William Wynne.
>
> There are many factors that contribute to the Corvair crank breaks, but a
> couple are using too long of a crank extension, using too heavy of a prop,
> and using small props turning too many RPM's on very fast, slick aircraft.
>
> If a person is really to want the whole, truthful story, it would be wise to
> go to William's site, and read the whole story for yourself. Don't take
> someone else's word on it, and especially not Brett's.


I don't claim to be an authority on corvairs or on any other engine. I
suggest that the authority on general purpose engines is their
designers and therefore one should endeavor to restrict all loads on
them to their design application. The marine guys, particularly
Kiekhafer with their I/O drives, should be studied long and hard.

Notice if you have a prop strike on a marine engine you don't
dismantle the engine. Why not? The drive takes those loads. Emulate
that.

August 11th 06, 01:18 AM
abripl wrote:
> If he hadn't run into the snow bank is there a guarantee that the crank
> was OK? Aren't there faulty cranks for other reasons and it could have
> been a coincidence? Also did he have an aluminum prop?
>

Wood prop. There is no guarantee that he didn't have a faulty crank.
Then again, the engine had run fine for decades and the crankshaft
snapped less than 25 hrs.after the snow bank stoppage. Feel free to
assume that it was a coincidence.

John Galban=====>N4BQ (PA28-180)

Roger (K8RI)
August 11th 06, 05:52 AM
On 10 Aug 2006 06:46:08 -0700, "abripl" >
wrote:

>
>If he hadn't run into the snow bank is there a guarantee that the crank
>was OK? Aren't there faulty cranks for other reasons and it could have
>been a coincidence? Also did he have an aluminum prop?
>
As to the thread subject a prop strike now days is anything that
requires more than a *minor* prop dressing. So technically a prop
strike engine stretches the gauntlet from "so what" to the "don't go
near it".

We think of snow and snow banks as being soft. I live in Michigan and
we have some snowbanks that'd support a truck and are as hard as
rocks. Nor does the snow have to be packed to get that way.

After a fresh snow I've driven *through* snow banks that were higher
than the hood of my car without hardly slowing down. I've also hit
some relatively small ones (before air bags) that resulted in me
getting out to make sure the front end of the car was OK. Being much
older and hopefully smarter, I now consider what might be hiding in
those drifts.

>>...............................Seems his crank snapped in
>> flight and he was lucky enough to be within gliding distance of a
>> usable strip. He had taxied his plane into a snowbank a few months
>> earlier. It stopped the engine, but hadn't damaged the prop, so he

A sudden stoppage can be every bit as damaging as one that kills the
prop. Sometimes even worse.

>> assumed everything was OK. That assumption nearly killed him and his
>> passenger a few months later.

I've had a sudden and complete engine failure in the Deb. I was able
to put it down on the airport. I never considered that being nearly
killed even though had it quit 10 seconds later I'd have ended up in
the woods.

I might consider an engine failure followed by an uneventful forced
landing as an expensive inconvenience and ahead of time I'd have
considered it *possibly* life threatening, but if all goes well I'd
not say they were nearly killed. Certainly he put them in what might
have been a life threatening situation un-necessarily.

Most off field landings are uneventful. Exciting, but uneventful.

OTOH you never know until the dust settles.

Roger Halstead (K8RI & ARRL life member)
(N833R, S# CD-2 Worlds oldest Debonair)
www.rogerhalstead.com
>> ...
Roger Halstead (K8RI & ARRL life member)
(N833R, S# CD-2 Worlds oldest Debonair)
www.rogerhalstead.com

Larry
August 12th 06, 04:42 PM
Michelle: I agree with your assessment. Nose gear failure with "power
off" with consequence of minor prop bend may not require a tear down.
Contact surface (scrape)on the prop will help determine what stresses
were on the crank per my mechanic.

Larry
Michelle P wrote:
> joe wrote:
> > no there is an AD note 2004 -10-14 i think that requires it
> >
> > A few years back lycoming redefined what is a prop strike.....
> > A manufactururer SB does not make anything mandatory for a part 91
> > operator. An AD note does.......
> >
> >
> > Ron Natalie wrote:
> >
> >>joe wrote:
> >>
> >>>Then you need to tear it down.????
> >>>If its a lycoming you need to tear it down regardless..... AD NOTE
> >>>joe
> >>>
> >>
> >>It's only a service bulletin, not an AD.
> >>Both Continental and Lycoming consider a teardown
> >>mandatory after a prop strike.
> >
> >
> Read the Lycoming AD/SB carefully. Just because you hit something does
> not mean you have to do a tear down.
>
> Michelle A&P (having read the thing more than once in the last year)

Roger[_4_]
August 13th 06, 06:08 AM
On 8 Aug 2006 18:04:34 -0700, "joe" > wrote:

>no there is an AD note 2004 -10-14 i think that requires it
>
>A few years back lycoming redefined what is a prop strike.....
>A manufactururer SB does not make anything mandatory for a part 91
>operator. An AD note does.......

Even if it were only and SB which is not "officially" mandatory, let's
say you have a prop strike. Every thing looks good, you replace or
straighten the prop and the thing runs well. Even the run out looks
good. About 50 or 100 hours later the crank lets go and you shred the
thing in an off field landing although no one gets hurt. What does
your insurance company say if they find out you have not complied with
that particular SB?

Will they pay and say nothing? Will they pay and complain? Will they
raise your rates? Will they let your renew at renewal time?

Who knows?

Roger Halstead (K8RI & ARRL life member)
(N833R, S# CD-2 Worlds oldest Debonair)
www.rogerhalstead.com

>
>
>Ron Natalie wrote:
>> joe wrote:
>> > Then you need to tear it down.????
>> > If its a lycoming you need to tear it down regardless..... AD NOTE
>> > joe
>> >
>> It's only a service bulletin, not an AD.
>> Both Continental and Lycoming consider a teardown
>> mandatory after a prop strike.
Roger Halstead (K8RI & ARRL life member)
(N833R, S# CD-2 Worlds oldest Debonair)
www.rogerhalstead.com

Dave Stadt
August 14th 06, 12:47 AM
"Roger" > wrote in message
...
> On 8 Aug 2006 18:04:34 -0700, "joe" > wrote:
>
>>no there is an AD note 2004 -10-14 i think that requires it
>>
>>A few years back lycoming redefined what is a prop strike.....
>>A manufactururer SB does not make anything mandatory for a part 91
>>operator. An AD note does.......
>
> Even if it were only and SB which is not "officially" mandatory, let's
> say you have a prop strike. Every thing looks good, you replace or
> straighten the prop and the thing runs well. Even the run out looks
> good. About 50 or 100 hours later the crank lets go and you shred the
> thing in an off field landing although no one gets hurt. What does
> your insurance company say if they find out you have not complied with
> that particular SB?
>
> Will they pay and say nothing? Will they pay and complain? Will they
> raise your rates? Will they let your renew at renewal time?
>
> Who knows?

They will pay. Happened to a Cherokee around here and no questions were
asked.

>
> Roger Halstead (K8RI & ARRL life member)
> (N833R, S# CD-2 Worlds oldest Debonair)
> www.rogerhalstead.com
>
>>
>>
>>Ron Natalie wrote:
>>> joe wrote:
>>> > Then you need to tear it down.????
>>> > If its a lycoming you need to tear it down regardless..... AD NOTE
>>> > joe
>>> >
>>> It's only a service bulletin, not an AD.
>>> Both Continental and Lycoming consider a teardown
>>> mandatory after a prop strike.
> Roger Halstead (K8RI & ARRL life member)
> (N833R, S# CD-2 Worlds oldest Debonair)
> www.rogerhalstead.com

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