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![]() I believe the blisters form when water collects between the substrate (epoxy+glass structure) and the surface coat. The water vapor pressure increases when the temp rises and forms these "blisters" (bubbles) as it debonds the surface coat from the substrate. Gel coat and polyester paints (Sim/Prestec, polylux, Ferro) are porous and epoxy resins are hydroscopic. The "perfect storm" for blisters. Water infiltrates from the inside - out and forms blisters even when PU and other nonporous coatings are used. The most widespread and largest blisters I have ever seen were on a PU coated ship that was stored wet in a hot, humid, leaky trailer in the southeast; baseball to basketball sized. The problem is even worse is there is primer/surfacer between the structure and the surface coat as it is very porous and absorbs and holds water very effectively. The physical characteristics and composition of trailer padding has a large impact on blister formation. The wool felt padding used in old- school trailers is far superior as it wicks moisture away from the glider and allows it to dry. Synthetics hold the moisture up against the surface and allow drying only very slowly. The padding used in modern Komet and Cobras is especially bad due to the rubbery backing (you know, the stuff that turns to powder in a few years of the desert southwest and is amazingly difficult to remove). Sadly, wool felt is very expensive but worth it in the long run. Many 40 year old Eberle trailers still have their original felt padding that is in very good condition. This in contrast to the Komets and Cobras where scraps of rotted "carpet" tatters flap in the wind. I vote polyester for an R&D ship or a racing ship that will be periodically re-contoured and for those that do not have access to a real paint booth and a fresh air, positive pressure breathing system. PU is very toxic due to isocyanate catalyzation. They are NOT for amateur use. The exposure and wear superiority of PU over Simtec, Prestec, Polylux, and Ferro are vastly overstated, IMO. Note the 40 yr old Libelles, Cirri, and AS-W15's with their good condition gel coat. The original Simtec/Prestec formulation had a mil-spec number on the can. Finally, polyesters are also much less expensive and far easier to touch up and repair. And they will not poison (kill / permanently injure) you if you take even the most basic precautions. |
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On Apr 7, 10:12*pm, " wrote:
I believe the blisters form when water collects between the substrate (epoxy+glass structure) and the surface coat. *The water vapor pressure increases when the temp rises and forms these "blisters" (bubbles) as it debonds the surface coat from the substrate. *Gel coat and polyester paints (Sim/Prestec, polylux, Ferro) are porous and epoxy resins are hydroscopic. *The "perfect storm" for blisters. *Water infiltrates from the inside - out and forms blisters even when PU and other nonporous coatings are used. The most widespread and largest blisters I have ever seen were on a PU coated ship that was stored wet in a hot, humid, leaky trailer in the southeast; *baseball to basketball sized. *The problem is even worse is there is primer/surfacer between the structure and the surface coat as it is very porous and absorbs and holds water very effectively. The physical characteristics and composition of trailer padding has a large impact on blister formation. *The wool felt padding used in old- school trailers is far superior as it wicks moisture away from the glider and allows it to dry. *Synthetics hold the moisture up against the surface and allow drying only very slowly. *The padding used in modern Komet and Cobras is especially bad due to the rubbery backing (you know, the stuff that turns to powder in a few years of the desert southwest and is amazingly difficult to remove). * *Sadly, wool felt is very expensive but worth it in the long run. *Many 40 year old Eberle trailers still have their original felt padding that is in very good condition. *This in contrast to the Komets and Cobras where scraps of rotted "carpet" tatters flap in the wind. I vote polyester for an R&D ship or a racing ship that will be periodically re-contoured and for those that do not have access to a real paint booth and a fresh air, positive pressure breathing system. PU is very toxic due to isocyanate catalyzation. *They are NOT for amateur use. The exposure and wear superiority of PU over Simtec, Prestec, Polylux, and Ferro are vastly overstated, IMO. *Note the 40 yr old Libelles, Cirri, and AS-W15's with their good condition gel coat. *The original Simtec/Prestec formulation had a mil-spec number on the can. *Finally, polyesters are also much less expensive and far easier to touch up and repair. *And they will not poison (kill / permanently injure) you if you take even the most basic precautions. Good post Mark, I agree with your observations. When my trailer is left outside, I open it every month and move wings and fuselage away from padded areas..............best way to do this is to assemble the bird and take a tow. One area where PU is superior to PE is it resists cracking where gelcoat doesn't. My Nimbus 3 came down from a wave flight with hundreds of cord-wise cracks and I deliberately came down slow and avoided the rotor. My Genesis has PU and I'm quite happy with it, but it's stored in the barn all winter long. JJ |
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On Apr 8, 8:56*am, JJ Sinclair wrote:
My Nimbus 3 came down from a wave flight with hundreds of cord-wise cracks and I deliberately came down slow and avoided the rotor. JJ -- OT, but the damage happens on the up. It's the downward transient in temperature that creates tension in the surface layer and leads to cracks. True in turbine engines and just about any other engineering structure subject to thermal shock. Think of it this way: the surface gets cold first, shrinks first. It's restrained by underlying structure, result is tension on surface, compression in substrate. Reverse happens on warming. -Evan Ludeman / T8 |
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